2011-2014 Yamaha Zuma 50, YW50, YW50FB scooter service manual

2011-2014 Yamaha Zuma 50, YW50, YW50FB scooter service manual Preview image 1
2011-2014 Yamaha Zuma 50, YW50, YW50FB scooter service manual Preview image 1
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Models Covered in this Manual

ZUMA 50, YW50, YW50FB / Yamaha Motor Corporation, Ltd

  • 2011 Yamaha Zuma 50
  • 2012 Yamaha Zuma 50
  • 2013 Yamaha Zuma 50
  • 2014 Yamaha Zuma 50

Product Information

Table of Contents

GENERAL INFORMATION

  1. Scooter Identification
    • Vehicle Identification Number
    • Model Label
  2. Important Information
    • Preparation for Removal and Disassembly
    • Replacement Parts
    • Gaskets, Oil Seals and O-rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
    • Equipment Preparation
  3. Checking the Connections
  4. Special Tools

SPECIFICATIONS

  1. Dimensions
    • Overall Length
    • Overall Width
    • Overall Height
  2. Weight
    • Dry Weight
    • Curb Weight
  3. Engine
    • Type
    • Displacement
    • Bore and Stroke
    • Compression Ratio
    • Lubrication System
  4. Fuel
    • Fuel Tank Capacity
    • Fuel Type
  5. Electrical
    • Battery
    • Alternator Output
  6. Tires and Wheels
    • Tire Size
    • Tire Pressure

PERIODIC CHECKS AND ADJUSTMENTS

  1. Maintenance Intervals
    • Initial Maintenance
    • Regular Maintenance
  2. Engine
    • Oil Change
    • Valve Clearance
  3. Chassis
    • Suspension Adjustment
    • Brake Inspection
  4. Electrical
    • Battery Maintenance
    • Lighting System Check

CHASSIS

  1. Frame
    • Inspection
    • Maintenance
  2. Suspension
    • Front Fork
    • Rear Shock Absorber
  3. Wheels and Tires
    • Wheel Removal
    • Tire Replacement
  4. Brakes
    • Brake Pad Replacement
    • Brake Fluid Change

ENGINE

  1. Engine Removal and Installation
    • Preparation
    • Engine Mounting Points
  2. Cylinder Head and Cylinder
    • Removal
    • Inspection
  3. Pistons and Crankshaft
    • Removal
    • Replacement

COOLING SYSTEM

  1. Radiator
    • Inspection
    • Replacement
  2. Coolant
    • Checking
    • Replacing
  3. Thermostat
    • Inspection
    • Replacement

FUEL INJECTION SYSTEM

  1. Fuel Tank
    • Removal
    • Cleaning
  2. Fuel Pump
    • Inspection
    • Replacement
  3. Fuel Injector
    • Cleaning
    • Replacement

ELECTRICAL SYSTEM

  1. Wiring Diagram
    • Schematic
    • Component Locations
  2. Battery
    • Charging
    • Replacement
  3. Starter Motor
    • Inspection
    • Replacement
  4. Lighting
    • Bulb Replacement
    • Headlight Adjustment

TROUBLESHOOTING

  1. Engine Issues
    • No Start
    • Poor Performance
  2. Electrical Problems
    • Battery Drain
    • Lighting Failures
  3. Chassis Problems
    • Handling Issues
    • Suspension Noise

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