Yanmar SD20, SD30, SD31 Sail Drive Unit Service Manual

This service manual covers the Model SD20, 30 & 31 sail drive unit, providing detailed information on disassembly, reassembly, and maintenance procedures. PN A0A5054-JC03.

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Document Details

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Document Number / Seller:
31832 / Paul Thompson
File Size:
18.60 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Sep 10, 2025

Models Covered & Key Technical Specifications

Unified Instructional Factory Manual: Diesel Engine Official Yanmar SD20, SD30 & SD31 Sail Drive Unit - Diagnostic & Maintenance Manual OEM-Documentation

Technical-Scope: Yanmar SD20, SD30, SD31 Sail Drive Unit // Model-Portfolio: SD20, SD30, SD31 / Sail Drive Unit Logic // Technical-Scope: Diagnostic & Maintenance Data.

Yanmar Sail Drive Unit Diagnostic & Maintenance Manual

Metric Diagnostic-Logic Calibration-Standards
Engine Specifications N/A N/A
Disassembly Procedures N/A N/A
Reassembly Instructions N/A N/A
Shim Adjustment Guide N/A N/A
Bearing & Seal Replacement N/A N/A

Repair data is categorized into the following sections: Electrical Wiring Diagrams, Tightening Torques for Nuts and Bolts, and Modification Procedures for Long-Reach Units. This manual meticulously documents the processes required for maintaining the integrity and functionality of your Yanmar Sail Drive unit, ensuring optimal performance across all operational parameters.

Wiring diagrams are provided for all electrical systems and components, detailing connections for instrument panels (A and B type), switches, lamps, and sensors to ensure accurate troubleshooting and repair.

Fuel system procedures are documented, outlining the critical steps for the lubrication system, including oil capacity, grade, and viscosity recommendations for both standard and long-reach units.

Adjustment procedures are detailed for gear backlash, covering upper and lower gear backlash adjustments, shim selection, and measurement techniques to ensure precise calibration.

Timing procedures are documented for the propeller shaft and driving shaft bearings, including specific steps for removal and installation using specialized tools.

Technical notes are provided for the modification of units to long-reach configurations, detailing the extension kit components and assembly process for an 80mm longer reach.

This manual documents torque specifications for critical fasteners and components to ensure proper bolt stretch prevention and secure assembly, crucial for the long-term reliability of the sail drive unit.

Professional Workshop Service Manual & Technical Specifications

Unified Instructional Factory Manual: Diesel Engine Official Yanmar SD20, SD30 & SD31 Sail Drive Unit - Diagnostic & Maintenance Manual OEM-Documentation

Technical-Scope: Yanmar SD20, SD30, SD31 Sail Drive Unit // Model-Portfolio: SD20, SD30, SD31 / Sail Drive Unit Logic // Technical-Scope: Diagnostic & Maintenance Data.

Yanmar Sail Drive Unit Diagnostic & Maintenance Manual

Metric Diagnostic-Logic Calibration-Standards
Engine Specifications N/A N/A
Disassembly Procedures N/A N/A
Reassembly Instructions N/A N/A
Shim Adjustment Guide N/A N/A
Bearing & Seal Replacement N/A N/A

Repair data is categorized into the following sections: Electrical Wiring Diagrams, Tightening Torques for Nuts and Bolts, and Modification Procedures for Long-Reach Units. This manual meticulously documents the processes required for maintaining the integrity and functionality of your Yanmar Sail Drive unit, ensuring optimal performance across all operational parameters.

Wiring diagrams are provided for all electrical systems and components, detailing connections for instrument panels (A and B type), switches, lamps, and sensors to ensure accurate troubleshooting and repair.

Fuel system procedures are documented, outlining the critical steps for the lubrication system, including oil capacity, grade, and viscosity recommendations for both standard and long-reach units.

Adjustment procedures are detailed for gear backlash, covering upper and lower gear backlash adjustments, shim selection, and measurement techniques to ensure precise calibration.

Timing procedures are documented for the propeller shaft and driving shaft bearings, including specific steps for removal and installation using specialized tools.

Technical notes are provided for the modification of units to long-reach configurations, detailing the extension kit components and assembly process for an 80mm longer reach.

This manual documents torque specifications for critical fasteners and components to ensure proper bolt stretch prevention and secure assembly, crucial for the long-term reliability of the sail drive unit.

FAQ

What does the **exact** assembly sequence require? keyboard_arrow_down

115 N·m is the specified tightening torque for the M14 nuts (lower pinion), ensuring proper assembly.

Reference the **specific** service interval parameters for the anti-corrosive zinc. keyboard_arrow_down

6 months is the approximate service interval for the anti-corrosive zinc, with a wear limit of 400g.

What are the **designated** system architecture specifications? keyboard_arrow_down

2.2 ℓ is the standard lube oil capacity for the unit, and 2.5 ℓ for the long-reach unit, with SAE #90 or 80W-90 viscosity.

Customer Reviews

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Reviews (3)

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New
The manual is incredibly detailed and easy to follow. It made servicing my SD30 a breeze!
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New
I appreciated the quick email with the download link. The manual covers everything you need for the SD20 and more. Highly recommend!
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New
Rated 4 out of 5 stars