Yanmar 3YM30/3YM20/2YM15 Marine Diesel Engine Service Manual

This service manual provides comprehensive coverage for Yanmar 3YM30, 3YM20, and 2YM15 marine diesel engines. Publication M9961-03E101.

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Document Details

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Document Number / Seller:
28189 / Sandra White
File Size:
16.79 MB
File Type:
PDF
Language:
English
Pages:
231
Printable:
Yes
Category:
Inboard Engine (Sterndrive)
Last updated / verified
Apr 26, 2025

Models Covered & Key Technical Specifications

Yanmar Marine Diesel Engine Service Manual for 3YM30/3YM20/2YM15 Models - Comprehensive Marine Diesel Engine Service Guide Repair-Index

Licensed Directory | Collection.

  • Reference Assembly Torques: 75.5-81.5 N·m signifies the specified rotational tightening for main bearing bolts.
  • Approved Capacity Limits: 4.9 L (5.2 quart) represents the total fresh water cooling capacity for the 3YM30 model.
  • Designated Energy Draw: 12V-60A (12V-80A optional) is the standard rating for the engine's AC generator system.
  • Certified Fundamental Parameters: 1.115 L displacement defines the engine's cubic capacity for the 3YM30 model.
  • Factory Maximum Resolution: 1650 L/h at 3600 min-1 establishes the minimum seawater pump flow rate performance.
  • Fundamental Benchmarks: 0.15 Mpa (1.5 kgf/cm2) indicates the standard pressure for waste oil pump delivery.

Professional Workshop Service Manual & Technical Specifications

Essential Service Manual: Inboard Engine (Sterndrive) Yanmar 3YM30, 3YM20, 2YM15 - Comprehensive Marine Diesel Engine Service Guide Repair-Index

Year-Coverage: "March 2004" // Product-Line: "3YM30/3YM20/2YM15" / "Marine Diesel Engine" Logic // Series-Validation: "M9961-03E101".

Component System-Path Calibration-Spec
Engine General 3-Cylinder
Cooling System Fresh Water Engine: 4.9 L / Recovery Tank: 0.8 L
Fuel System Injection NP-DN0PDN158 Nozzle Type
Lubrication System Pump 30 L/min Discharge Volume
Electrical System Starting Motor 12V-1.4 kW Output
Cooling System Seawater Pump 1650 L/h Min. Flow Rate

Outlining the operational framework across general specifications, fuel oil, lubricating oil and cooling water, engine outline, piping diagrams, exhaust gas emission regulation, inspection and adjustment, troubleshooting, disassembly and reassembly, fuel injection equipment, intake and exhaust system, lubrication system, cooling water system, reduction and reversing gear, remote control, and service standards. The troubleshooting section outlines common engine faults, including "Engine starts, but immediately stops" and "Engine output is insufficient".

Fundamentally mandating proper operation, the manual documents torque specifications for the crankshaft pulley to ensure proper rotational stability.

FAQ

Assess the **critical** calibration settings for the engine? keyboard_arrow_down

11.8+0.98/-0 MPa (120+10/-0 kgf/cm2) is the specified fuel injection opening pressure for the 3YM30 engine.

What components have **required** clearance measurements? keyboard_arrow_down

0.05-0.15 mm is the standard camshaft side gap that must be measured for proper engine function.

Confirm the **specified** torque specifications for the engine? keyboard_arrow_down

75.5-81.5 N•m (7.7-8.3 kgf•m) is the specified torque for the main bearing bolts as detailed on page 147.

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Reviews (5)

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Rated 5 out of 5 stars
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The maintenance schedules are well laid out. I appreciate the quick response from support when I had questions!
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This manual is incredibly detailed and has everything I need for servicing my Yanmar engine. Highly recommend!
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Received the download link promptly via email. The diagrams are clear and very useful for repairs.
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The troubleshooting section is a lifesaver. Quick download process and professional service team!