Yanmar 4LH Series Marine Diesel Engine Service Manual

Complete service manual for Yanmar 4LH Series marine diesel engines, covering 4LH-TE, 4LH-HTE, 4LH-DTE, and 4LH-STE models. Includes detailed procedures, diagrams, and specifications. Ref: AOA 1030-1

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Document Details

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Document Number / Seller:
30475 / Joshua Boyd
File Size:
17.48 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Inboard Engine (Sterndrive)
Last updated / verified
Apr 28, 2025

Models Covered & Key Technical Specifications

Reference-Grade Service Manual: Yanmar 4LH Series Marine Diesel Engine Yanmar 4LH Series (4LH-TE, 4LH-HTE, 4LH-DTE, 4LH-STE) (AOA 1030-1) -- 2000s Analytical Resource & Documentation | Compendium.

  • Maximum Output Data: 192g/HP/hr represents the peak fuel consumption rate under load conditions.
  • Specific Thermal Envelope: For optimal performance, 20°C defines the ambient operating temperature.
  • Universal Dimension Specs: The overall width dimension for the 4LH-STE is 726 mm, signifying the standard installation requirements.
  • Published Lubrication Specs: The engine requires 4.5 L of engine oil for proper lubrication and cooling.
  • System Maintenance Schedule: Every 50 hours of operation, remove the drain cock and sediment bowl for routine upkeep.
  • Fundamental Power Rating: 140 HP (103.0 kW) is the maximum output for the 4LH-HTE model at 3200 rpm.

Professional Workshop Service Manual & Technical Specifications

Reference-Grade Service Manual: Yanmar 4LH Series Marine Diesel Engine

Yanmar 4LH Series (4LH-TE, 4LH-HTE, 4LH-DTE, 4LH-STE) (AOA 1030-1)

Component Baseline Calibration-Spec
Engine Model 4LH-TE 4LH-HTE
Max. Output 170HP/3300rpm 191HP/3300rpm
Fuel Oil Temp. 65°C 65°C
Intake Air Filter 1.94 m² 3.162 m²

Service procedures are grouped by chapter, covering General Information, Basic Engine, Fuel Injection Equipment, Intake and Exhaust System, and more. This manual provides essential information for the maintenance and repair of Yanmar 4LH series marine diesel engines.

Verification procedures are included for ensuring correct installation and basic maintenance.

Repair information is provided for all major engine components and systems.

The document includes coverage of fuel system diagnostics and troubleshooting.

Brake system specifications are included for performance analysis.

Safety procedures are documented for general operation and maintenance.

This manual documents torque specifications for critical engine components to ensure proper assembly and pressure slip prevention.

FAQ

What **documented** safety precautions are included for engine maintenance? keyboard_arrow_down

Refer to pages 85+ for detailed safety precautions, including warnings and guidelines to prevent hazards during engine service and operation.

Confirm the **precise** lubrication requirements for this engine series. keyboard_arrow_down

The engine requires 4.5 L (4.76 US qt.) of SAE 10W-30 API CD or CC classification engine oil for proper lubrication, with specific details available in the 'Service Data' sections.

What tools are essential for **proper** engine testing and calibration? keyboard_arrow_down

Essential tools include a pressure gauge (0-1000 kg/cm²), a specialized nozzle tester, and various measuring devices for checking parameters like pre-stroke and injection timing.

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Reviews (3)

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The manual is incredibly detailed and easy to follow. Downloading was a breeze, and I received the link almost immediately after purchase. Highly recommend it!
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The manual has been a lifesaver for my maintenance routine. The download process was smooth, and the detailed illustrations make it easy to understand. Worth every penny!
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This service manual covers everything you need to know about the Yanmar 4LH engines. I had a question after downloading, and the support team responded within hours. Very satisfied!