2005-2013 Honda TRX250TM, TRX250TE Service Manual

Technical reference for Honda TRX250TM and TRX250TE models, covering maintenance and repair procedures. Includes detailed diagrams and specifications for all major systems. PN 61LW030

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Document Details

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Document Number / Seller:
31838 / Mary Scott
File Size:
37.81 MB
File Type:
PDF
Language:
English
Pages:
412
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 6, 2025

Models Covered & Key Technical Specifications

Honda TRX250TM, TRX250TE (61LW030) - 2005-2013 Covers TRX250TM and TRX250TE models | Series ATV Dossier.

  • Published Technical Data: 1,905 mm overall length measures the maximum extension of the unit.
  • Specific Torque Requirements: For critical assemblies, 54 N-m establishes the standard tightening specification.
  • Integral Performance Metrics: The engine requires 1.5 liters of oil for proper lubrication.
  • Operational Fuel Capacity: A 9.1-liter fuel tank provides the necessary range for extended use.
  • Fundamental Tire Pressure: 20 kPa (0.20 kgf/cm², 2.9 psi) is the standard cold tire pressure setting.
  • Universal Weight Specifications: The dry weight for the TM model is 190 kg.

Manual Description & Preview

Honda TRX250TM, TRX250TE (61LW030) - 2005-2013 - In-Depth ATV Service & Repair Guide Repair-Index

Coverage-Scope: All Models // Architecture-Focus: Engine / Drive Train Logic // Unit-Designations: TRX250TM, TRX250TE.

Overview

This manual provides comprehensive service and repair information for the 2005-2013 Honda TRX250TM and TRX250TE ATVs. It includes detailed procedures, specifications, and diagrams essential for maintenance and troubleshooting. The documentation is partitioned into sections covering general information, frame/body panels, engine systems, and more.

Key Systems Covered

The manual details the following systems: General Information, Frame/Body Panels/Exhaust System, Maintenance, Lubrication System, Fuel System, Engine Removal/Installation, Cylinder Head/Valve, Cylinder/Piston/Camshaft, Clutch/Gearshift Linkage, Alternator/Starter Clutch, Recoil Starter, Flywheel/Starter Clutch, Ignition System, and more.

Specifications and Procedures

It outlines specific procedures for disassembly, inspection, and assembly of various components. Specifications for critical measurements, torques, and capacities are provided to ensure correct servicing.

Torque Context

This manual documents torque specifications for engine components to ensure proper thermal expansion compensation.

FAQ

What values for **calibrated** system architecture are provided? keyboard_arrow_down

1,905 mm overall length and a 9.1-liter fuel tank capacity are provided for system architecture measurements.

Assess the **applicable** tool requirements for maintenance. keyboard_arrow_down

Specialized tools like a 3mm valve adjusting wrench (07908-KE90200) and a 24mm deep socket wrench are required for specific adjustments.

What components require **exact** torque specifications for assembly? keyboard_arrow_down

Cylinder head mounting bolts require 32 N·m (3.3 kgf·m, 24 lbf·ft) and starter motor cable nuts require 18 N·m (1.8 kgf·m, 13 lbf·ft) for precise assembly.

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