Kawasaki KX85, KX85-II, KX100 Motorcycle Service Manual

This manual covers Kawasaki KX85, KX85-II, and KX100 models. It includes procedures for maintenance and repair. Part number 99960-1333-01.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Kawasaki Models Covered & Key Technical Specifications

Models: Kawasaki KX85, KX85-II, KX100
Sub-models / Variants: KX85CE, KX85DE, KX100FE
Build Years: 2013–Present
Technical Data:

  • Engine: 2-stroke, single cylinder, piston reed valve
  • Displacement: 84 cm³ (KX85 variants), 99 cm³ (KX100FE)
  • Fuel System: Keihin PWK28 Carburetor
  • Transmission: 6-speed constant mesh, return shift
  • Max Engine Speed: 11320 r/min (KX85), 12640 r/min (KX100FE)
  • Transmission Oil Capacity: 0.7 L (0.7 US qt)
  • Coolant System Capacity: 0.57 L (0.60 US qt)
  • Front Suspension: Telescopic upside-down fork, 275 mm travel
  • Rear Suspension: Swing arm (Uni-trak), 275 mm travel
  • Fuel Tank Capacity: 5 L (1 US qt)
Technical Specifications
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Document Number / Seller:
31882 / Nancy Thompson
File Size:
6.40 MB
File Type:
PDF
Language:
English
Pages:
332
Printable:
Yes
Category:
Minibike
Last updated / verified
Sep 16, 2025

Kawasaki Manual Features & Content Preview

Kawasaki KX85, KX85-II, KX100 Motorcycle Documentation

  • Covers the 2013–Present Kawasaki KX85CE, KX85DE, and KX100FE, including liquid-cooled engine, chassis, and suspension configurations
  • Official Kawasaki publication 99960-1333-01, first edition dated May 17, 2013
  • Contains 332 pages of technical specifications, torque values, exploded diagrams, and maintenance schedules
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • This 1st edition document serves as the foundational reference for the 2013 model launch build, detailing unique engine and frame differences between the 85cc and 100cc variants

Technical Scope and Procedures

This Kawasaki service publication provides detailed information for the 2013–Present KX85, KX85-II, and KX100 lineup. It details the teardown, inspection, and assembly of the 2-stroke single-cylinder powerplants, alongside chassis maintenance including the Uni-trak rear suspension and telescopic upside-down front forks. The documentation also lists system-wide torque specifications and fluid capacities, including the 0.7 L transmission oil requirement and 0.57 L coolant volume.

Technical Specifications Preview

Reference data for the Kawasaki KX85 and KX100 includes carburetor settings for the Keihin PWK28, such as the #140 main jet for the KX85 and jet needle positions for the KX100FE. Torque values for critical fasteners are documented, such as the 25 Nm cylinder head nut torque and 78 Nm for the front and rear axle nuts. Spark plug gap is specified at 0.7–0.8 mm for the NGK R6252K-105. Additionally, the manual documents factory maintenance intervals covering engine, cooling, and final drive components across the 2013–Present model years. Reference only — always consult a certified technician before performing service on this equipment. An official 332-page Kawasaki service manual covering the 2013–Present KX85 and KX100, documenting engine, chassis, electrical, and fuel-injection specifications for the CE, DE, and FE-series builds.

Manual FAQ, Purchase & Download Details

Is the KX85 service manual available as a downloadable PDF file? keyboard_arrow_down

332-page service manual is provided in a digital PDF format for download, allowing for immediate access to the technical documentation.

Can I use this manual to preview the specifications for the KX85CE, KX85DE, and KX100FE submodels? keyboard_arrow_down

Document contains comprehensive specification tables for the KX85CE, KX85DE, and KX100FE model variants. These tables provide a neutral reference for dimensions, engine characteristics, and drive train configurations associated with these specific machines.

Does the manual include technical specification tables and tightening torque references for the major engine systems? keyboard_arrow_down

Specification tables included in the document list categories such as bore and stroke, compression ratios, and tightening torque references for components identified within the engine-related chapters.

Are fluid capacities and lubricant specifications included in the service data? keyboard_arrow_down

General Specifications chapter lists transmission oil capacity and appropriate viscosity grades for the covered units. It also contains references for fuel types and lubrication system requirements. This information is intended to serve as a technical reference guide throughout the document.

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