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OMC Stern Drive Sterndrive Repair Service Manual 1964-1986 IMPROVED - Download

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File size: 37.87 MB
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Relevant for manual repair, download, OMC, Sterndrive
Here you will find the Absolute Best Complete improved OMC Stern Drive 1964-1986 Repair Service Manual.

IMPROVED PDF manuals have: Bookmarks, Searchable Text, Indexed, Improved Quality (NOT A SCAN!)

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This technical manual includes indispensable instructions to maintain and service your Sterndrive using detailed diagrams and manufacturers SPECIFICS.

This is same manual which mechanics use to service and repair your Stern Drive.

MODELS:

4 Cylinder Engines
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V6 & V8 Engines
V8 Engines

OMC Stern Drive 1964 1965 1966 1967 1968 1969 1970
1971 1972 1973 1974 1975 1976 1977 1978 1979 1980
1981 1982 1983 1984 1985 1986

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Navigation is simple with chapter bookmarks and ability to search by keyword.

Print out entire manual or just what you'll be working on.

* INSTANT DOWNLOAD - NO WAITING
* LANGUAGE: English
* FORMAT: PDF
* COMPATIBLE: All Versions of Windows & Mac
* SEARCHABLE - BOOKMARKED - INDEXED

Completely Bookmarked chapters for easy navigation that allow you to identify the service repair procedures in the quickest time possible.

Comprehensive illustrations, exploded diagrams, drawings and photos guide you through the service repair procedures.

This manual is Indexed, Bookmarked and Searchable.

CONTENTS:

1- SAFETY
INTRODUCTION
CLEANING, WAXING, POLISHING
CONTROLLING CORROSION
Using Zinc
PROPELLERS
FUEL SYSTEM
LOADING
FLOTATION
HORSEPOWER
EMERGENCY EQUIPMENT
COMPASS
STEERING
ANCHORS
MISCELLANEOUS EQUIPMENT
BOATING ACCIDENT REPORTS
NAVIGATION

2- TUNING
INTRODUCTION
TUNING FOR PERFORMANCE
IGNITION
FUEL SYSTEM

3- ENGINE
GENERAL PRINCIPLES
Valve Timing
Engine Types
Service Procedures
Troubleshooting Mechanical
Engine Problems
GMC IN-LINE ENGINES
Removal
Installation
Oil Pump
Intake Manifold
Exhaust Manifold
Cylinder Head Service
Reconditioning
Installation
Valve Lash Adjustment
Piston Ring and Rod Service
Disassembling
Assembling
Installation
Camshaft Service
Removal
Installation
Crankcase Front Cover
Crankshaft Service
GMC V6 ENGINES
Removal
Installation
Oil Pump
Exhaust Manifolds
Intake Manifold
Cylinder Head Service
Removal
Installation
Piston and Rod Service
Camshaft Service
Removal
Installation
Main .Bearings
Rear Bearing Oil Seal
Timing Chain Service
GMC V8 ENGINES
Removal
Installation
Oil Pump
Intake Manifold
Exhaust Manifolds
Cylinder Head -Service
Removal
Installation Prep.
Installation
Valve Lash Adjustment
Piston and Rod Service
Camshaft Service
Removal
Installation
Crankshaft Service
Removal
Installation
Main Bearings
Timing Chain
FORD V8 ENGINES
Removal
Installation
Oil Pump
Exhaust Manifolds
Intake Manifold
Cylinder Head Service
Removal
Assembling
Installation
Checking Hydraulic
Lifter Clearance
Piston and Rod Service
Camshaft Service
Removal
Installation
Crankshaft Service
Removal
Installation
Main Bearings
Timing Chain

4- FUEL
TROUBLESHOOTING
Fuel Pump
Fuel Line
Rough Engine Idle
Excessive Fuel Consumption
Engine Surge
SINGLE-DIAPHRAGM FUEL PUMP
DUAL-DIAPHRAGM FUEL PUMP
FUEL FILTER REPLACEMENT
CARBURETORS
Rochester BC Carburetor
Removal
Assembling
Adjusting
Carter RBS Carburetor
Description & Operation
Disassembling
Assembling
Bench Adjustments
Rochester 2GC
Disassembling
Assembling
Bench Adjustments
Rochester 4MV
Description
Disassembling
Assembling
Bench Adjustments
Holley
Description
Disassembling
Assembling
Adjustments

5- IGNITION
DESCRIPTION
TROUBLESHOOTING
Compression
General Tests
Primary Circuit Tests
Contact Point Test
condenser Test
Secondary Circuit Test
Rotor Test
Ignition Voltage Tests
Spark Plug Troubleshooting
Polarity Check
DISTRIBUTOR SERVICE
Removal
SERVICING A DELCO-REMY
Disassembling - from a
4- or 6-cylinder
in-line engine
Assembling
Disassembling from a
GMC V6 1964-72 or V8
Assembling
Gapping Con tact Points
SERVICING A MALLORY
Disassembling from
All V6 and V8 engines
1981 and on
Assembling
SERVICING AN AUTOLITE OR
PRESTOLITE
Disassembling-
Assembling
ADJUSTING POINT GAP ALL
DISTRIBUTOR INSTALLATION
Adjusting the Dwell
Adjusting Timing
Adjusting Idle Speed and Mixture

6- ELECTRICAL
INTRODUCTION
BATTERIES
JUMPER CABLES
DUAL BATTERY INSTALLATION
GAUGES AND HORNS
Oil and Temperature Gauges
Warning Lights
Fuel Gauges
Troubleshooting
Tachometer
Horns
CHARGING SYSTEM
Alternator
Troubles hooting
Servicing Charging System
with Separate Regulator
Servicing Charging System
with Integral Regulator
CRANKING SYSTEM
Troubleshooting
Delco-Remy Starter
Description & Operation
Servicing
Testing
Assembling
Autolite Starter
Description & Operation
Disassembling
Bench Tests
Assembling
Prestolite Starter
Description & Operation
Disassembling
Assembling

7- ACCESSORIES
INTRODUCTION
SHIFT BOXES
Troubleshooting
Single- and Side-Mount Boxes
Removal & Repair
Push Button Shift Box
Removal & Repair
Binnacle-Mounted Shift Box
Removal & Repair
THROTTLE CABLE INSTALLATION
SELECTRIM FOR IN-LINE ENGINES
Description & Operation
Removal & Disassembling
Assembling
Installation
FORD V8 ENGINES
Description & Operation
Removal & Disassembling
Cylinder Disassembling
Cylinder Assembling
Installation
HYDRAULIC PUMP & MOTOR
Removal
Disassembling
Assembling
Installation
Replacing Manual Release
Valve
Adding Fluid or
Filling a Dry System
Electrical Checks
TRU-COURSE STEERING
Description & Operation
Cable Drum-and-Bracket
Disassembling
Assembling
Adjustments
MECHANICAL STEERING
Cable Removal
Cable Installation
OVER-UNDER STEERING HELM
Description
Cable Replacement
Helm Installation
FINAL CHECKS & ADJUSTMENTS

8- TlLT MECHANISM
DESCRIPTION AND OPERATION
TROUBLESHOOTING
TILT MOTOR SERVICE
Removal
Testing
Disassembling
Assembling
Installation
HAMMER BLOW COUPLING
TILT CLUTCH & WORV GEAR
Disassembling
Assembling & Installation

9- COOLING
DESCRIPTION
TROUBLESHOOTING
EXHAUST MANIFOLDS
THERMOSTAT REPLACEMENT
WATER PUMP REMOVAL
Assembling

10- STERN DRIVE
DESCRIPTION
EARLY STERN DRIVE
UNITS 1964-77
Troubleshooting
Removal
Upper Gear Housing Removal
Water Pump Removal
Ball Gear Disassembling
Bearing Housing
Disassembling
Worm Gear Steering
Disassembly
Ball Gear Assembling
Bearing Housing Assembling
Water Pump Assembling
Exhaust Housing Removal
Swivel Housing Removal
Lower Unit
Removal & Disassembling
Assembling
Swivel Housing Assembling
Exhaust Housing Assembling
Upper Gear Housing
Installation
Stern Drive Installation
STERN DRIVE
UNITS SINCE 1978
Troubles hooting
Shift Converter Service
Cable Removal
Disassembling
Assembling
Stern Drive Removal
Upper Gear Housing Removal
Water Pump Removal
Ball Gear Disassembling
Bearing Housing
Disassembling
Worm Gear Steering
Disassembling
Ball Gear Assembling
Bearing Housing Assembling
Water Pump Assembling
Exhaust Housing Removal
Swivel Housing Removal
Swivel Housing Assembling
Lower Unit
Removal & Disassembling
Assembling
Propeller Shaft
Driveshaft Bearing
Housing
Oil Pump & Forward Gear
Disassembling
Assembling
Propeller Shaft and
Shifter Disassembling
Assembling
Power Assist Servo
Disassembling
Assembling
Shift Cable Removal
or Replacement
Assembling
Pinion Bearing Shimming
Pinion Bearing Race
Installation
Oil Pump & Forward Gear
Installation
Driveshaft & Pinion Gear
Installation
Propeller Shaft, Assist
Valve, & Plunger
Installation
Exhaust Housing
Installation
Upper Gear Housing
Installation
Stern Drive Installation
Shift Converter Cable
Installation
Shift Adjustment
Trim Tab Adjustment

11- INTERMEDIATE HOUSING
INTRODUCTION
TROUBLESHOOTING
SERVICING THE BOOT
Removal
Installation
BALL GEAR DRIVESHAFT
Disassembling
Assembling
INTERMEDIATE HOUSING
Removal
Installation

12- MAINTENANCE
FIBERGLASS HULLS
BELOW WATERLINE SERVICE
OFF-SEASON STORAGE
PRE-SEASON PREPARATION

APPENDIX
CONVERSIONS
Metric
Drill Size
SPECIFICS
Tune-up
Spark Advance Charts
Carburetor SPECIFICS
GMC In-Line Engine Specs
Kaiser V6 (GMC V6) Specs
GMC 6-Cyl In-Line Specs
GMC V8 Specs
GMC V6 Specs
Ford V8
TORQUE VALUES
GEAR RATIOS
AND-OIL CAPACITIES
WIRE IDENTIFICATION
Second station Instrument
Cable Connector
Stern Drive Instrument,
Cable, and Switch
185 & 225 hp SelecTrim
Model "D"
185 & 225 hp Preset Trim
Model "D"
185 & 225 hp SelecTrim
Models "3" & "JI1
185 & 225 hp Preset Trim
Models "H" & "J"
185, 200, 230, & 260 hp
SelecTrim
185, 200, 230, & 260 hp
Preset Trim
120 & 140 hp Preset Trim
120 & 140 hp SelecTrim
Model "D
120 & 140 hp Preset Trim
Model "D"
120 & 140 hp Preset Trim
Model "H" and "H 1"
120 & 140 hp SelecTrim
Model "Htl and "H 1"
175, 195, and 235 hp with fixed mount
175, 195, and 235 hp with SelecTrim
240 hp SelecTrim
Model "H" and "J"
240 hp Prese-tTrim
Model "D
240 hp Preset Trim
Model "H" and "J"
240 hp SelecTrim
Model "D"
250 hp SelecTrim
120 and 140 hp,
also 2.5 and 3.0 Litre with fixed trim
120 and 140 hp
also 2.5 and 3.0 Litre with SelecTrim
200, 230, 260 hp
also 5.0 & 5.7 Litre
185, 200, 230 and 260 hp
also 5.0 & 5.7 Litre with SelecTrim
Tilt System 185, 200, 230 and 260 hp
Tilt System 120 and 140 hp
Tilt System 3.8, 4.3, 5.0 and 5.7 Litre
Tilt System 2.5 Rc 3.0 Litre
Trim System 5.0 & 5.7 Litre
Ignition System 2.5, 3.0
3.8 and 4.3 Litre
Trim System 2.5 & 3.0 Litre
Trim System 3.8, 4.3, 5.0 and 5.7 Litre

There are hundreds of pictures, diagrams, illustrations and charts.

Mechanical details and step-by-step instructions you will need are included!

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Tags: OMC Stern Drive Drives Sterndrive Sterndrives Engine Engines system 3.8 gm motor SPECIFICS oil 5.7l stern drive Repair Shop Workshop Technical Service Maintenance Troubleshoot Trouble shoot fix DIY Diagnostic overhaul Original Equipment Manufacturer OEM wsm fsm Manual Manuals Instant Download Immediate downloads pdf free book ebook ebooks
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Comments (2)

Topic: Manual-1066789e
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gerald r matthews says...
I paid you 19.99 omc stern drive manual it did not down load
Admin:
One minute after your payment you received our download email....

I send you the download email one minute ago again.
9th August 2017 3:40pm
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Jim Phipps says...
I paid you $19.99 for a manual that didn't download. How do I get my money or the download?
Admin:
You received a download E-Mail one minute after your payment...
I will send you the download E-Mail again!
3rd July 2017 3:35pm
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