Service Manual for Volvo Penta SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1 Sterndrive and Transom Shield 1998-2003
Product Gallery
Sample pages from the Service Manual for Volvo Penta SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1 Sterndrive and Transom Shield 1998-2003 manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 30445 / Susan Peterson
- File Size:
- 5.18 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 265
- Printable:
- Yes
- Estimated Download Time:
- 0.11 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Inboard Engine (Sterndrive)
- Brand:
- Volvo
- Reviewed and Approved:
- Jan 2, 2026
Volvo Models and Parts Covered in this Inboard Engine (Sterndrive) Manual
- Volvo Penta SX-M (1998-2003)
- Volvo Penta SX-MTD (1998-2003)
- Volvo Penta DP-SM (1998-2003)
- Volvo Penta DP-SMTD (1998-2003)
- Volvo Penta DP-SMTD1 (1998-2003)
- Volvo Penta SX-MLT (1998-2003)
- Volvo Penta SX-MACLT (1998-2003)
- Volvo Penta SX-MHP (1998-2003)
- Volvo Penta SX-MDA (1998-2003)
- Volvo Penta SX-MDB (1998-2003)
- Volvo Penta SX Series (1998-2003)
- Volvo Penta DP-S Series (1998-2003)
Complete Manual Information
Volvo Penta SX-M and DP-SM Sterndrive Service Manual - 2003 Edition
This official factory workshop manual provides precise technical procedures for the maintenance and overhaul of the SX and DP-S drive systems and transom shields. Correct synchronization of the shift linkage and adherence to the specific Volvo Penta GL5 Synthetic Gear Lubricant requirements are vital for preventing premature gear wear and ensuring maximum powertrain uptime. This documentation serves as the primary authority for ensuring marine propulsion systems operate within original design tolerances.
Technical Applicability & Propulsion Configurations
SX-M Series Sterndrives (Single Propeller)
- SX-M, SX-MTD
- Includes specific service protocols for standard and heavy-duty single-propeller applications.
DP-S Series Sterndrives (Duoprop)
- DP-SM, DP-SMTD, DP-SMTD1
- Covers the specialized twin-propeller vertical shaft and gearset assemblies.
Transom Shield Assemblies
- SX-M, SX-MLT, SX-MACLT, SX-MHP, SX-MDA, SX-MDB
- Detailed support for various trim/tilt configurations and high-performance transom mounts.
Operational Performance & System Integrity
- Factory-verified troubleshooting trees facilitate rapid diagnostic cycles to minimize vessel downtime during the boating season.
- Detailed disassembly sequences for upper and lower gearcases ensure that internal bearing preloads and gear tooth contact patterns meet OEM specifications.
- Hydraulic system analysis for trim/tilt mechanisms prevents component failure under high-load maritime conditions.
Technical Document Metadata
- Publication Number: VPA 7743008
- Total Page Count: 265 Pages
- Document Revision: 07-2003
Engineering Benchmarks & Calibration Data
Internal tolerances and gear shimming procedures are defined to the thousandth of an inch to maintain the structural integrity of the gearcase under torque-intensive operation. Technicians must utilize the specified pullers and press tools outlined in the manual to avoid casting deformation during bearing replacement.
Diagnostic Visual Aids & Component Mapping
Exploded view diagrams illustrate the precise orientation of seal lips, thrust washers, and needle bearings within the SX and DP-S lower units. Comprehensive hydraulic flow charts for the trim system allow for the tracing of pressure drops and the identification of internal valve leakage.
System Architecture & Service Modules
- General Information and Safety
- Transom Shield Assembly - SX-M / SX-MHP
- Upper Gear Housing Overhaul
- SX Lower Gearcase Service
- DP-S Lower Gearcase Service
- Sterndrive Removal and Installation
- Trim/Tilt Hydraulic System Diagnostics
- Propeller Installation and Maintenance
Operational Limits & Fluid Specifications
- Upper Gearcase Lubricant: Volvo Penta GL5 Synthetic Gear Lubricant.
- SX Lower Gearcase Capacity: Approximately 2.1 Quarts (2.0 Liters).
- DP-S Lower Gearcase Capacity: Approximately 2.5 Quarts (2.4 Liters).
- Torque Benchmarks: Specific sequences for gimbal housing nuts and gearcase cover bolts must be followed to prevent fluid ingress.
Download Instructions for Volvo Inboard Engine (Sterndrive) Manual
Frequently Asked Questions - Volvo Inboard Engine (Sterndrive) Manual
Is this manual suitable for beginners?
Yes, this Volvo manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Inboard Engine (Sterndrive) maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (5.18 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Volvo Inboard Engine (Sterndrive) manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Volvo Inboard Engine (Sterndrive) manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (4)