2003 Volvo Penta SX-M, DP-SM Sterndrive Workshop Manual

This workshop manual addresses Inboard Engine (Sterndrive) SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1 Sterndrive and Transom Shield systems and assemblies. PN 7743008-07-2003.

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Document Details

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Document Number / Seller:
30445 / Susan Peterson
File Size:
5.18 MB
File Type:
ZIP
Language:
English
Pages:
265
Printable:
Yes
Category:
Inboard-Engines-Sterndrives
Last updated / verified
Jan 2, 2026

Models Covered & Key Technical Specifications

Volvo Penta SX-M, DP-SM Sterndrive (Part Number N/A) -- 1998-2003 Sterndrive & Transom Shield Collection | Sterndrive Module.

  • Approved Output Density: 71 oz. (2100 cc) corresponds to Sterndrive Oil Capacity.
  • Factory Rotational Force: 108-132 in. lb. (12,2-14,9 Nm) achieves Gimbal Ring tightening.
  • Primary Containment Volume: 81 oz. (2400 cc) defines Sterndrive Oil Capacity.
  • General Current Rating: 12-14 ft. lb. (16-19 N•m) is calibrated to Anode mounting.
  • Essential Speed Rating: 65-72 ft. lb. (88-98 Nm) is rated at Steering Arm tightening.
  • Operational Native Resolution: 20-25 ft. lb. (27-34 Nm) is standardized to Transom Bracket Mounting.

Manual Description & Preview

Verified Performance Operator's Manual: Inboard Engine (Sterndrive) Service Manual for Volvo Penta SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1 Sterndrive and Transom Shield 1998-2003 Engineering-Archive

Technical-Domain: Inboard Engine (Sterndrive) / Product-Line: Sterndrive / Unit-Designations: SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1, Transom Shield

Service-Nexus Baseline Logic
Gearcase Retaining Plate 186 Standard
Driveshaft and Pinion Removal 194 Process
Lower Gearcase Assembly 212 Components
Sterndrive Filling 173 Procedure
Propeller Shaft Runout 182 Measurement

Major sections focus on maintenance, disassembly, assembly, and testing procedures for Inboard Engine (Sterndrive) models, covering lubrication, painting, and component replacement. Rigorously requiring adherence to service procedures ensures optimal performance and longevity. Detailed diagrams and specifications are provided throughout.

This manual documents torque specifications for various components to ensure proper pressure slip prevention.

FAQ

Confirm the **recommended** diagnostic procedures for sterndrive lubrication? keyboard_arrow_down

6 oz. of GL-5 Synthetic gear lubricant SAE 75W-90 is the specified amount for Inboard Engine (Sterndrive) lubrication, as detailed on page 8.

What tools **calibrated** fluid capacity requirements are documented? keyboard_arrow_down

71 oz. (2100 cc) is the specified vertical drive oil capacity for Inboard Engine (Sterndrive) models, as noted on page 146.

Identify the **applicable** component identification for the trim/tilt system? keyboard_arrow_down

Volvo Penta Power Trim/Tilt and Steering Fluid Power Trim/Tilt and Power Steering Fluid is the recommended fluid for the trim/tilt system, detailed on page 11.

What procedures **exact** adjustment procedures are documented for the pinion nut? keyboard_arrow_down

72-87 ft. lb. (98-118 N•m) is the specified torque for the pinion nut during driveshaft installation, as indicated on page 199.

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