2003 Volvo Penta SX-M, DP-SM Sterndrive Workshop Manual
This workshop manual addresses Inboard Engine (Sterndrive) SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1 Sterndrive and Transom Shield systems and assemblies. PN 7743008-07-2003.
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Volvo Models Covered & Key Technical Specifications
Models: Volvo Penta SX-M, DP-SM
Sub-models / Variants: SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1, SX-MLT, SX-MACLT, SX-MHP, SX-MDA, SX-MDB
Build Years: 1998–2003
Technical Data:
- Sterndrive Oil Capacity (SX Models): 71 oz. (2100 cc)
- Sterndrive Oil Capacity (DP-S Models): 81 oz. (2400 cc)
- Gimbal Ring Tightening Torque: 108-132 in. lb. (12,2-14,9 Nm)
- Steering Arm Tightening Torque: 65-72 ft. lb. (88-98 Nm)
- Anode Mounting Torque: 12-14 ft. lb. (16-19 Nm)
- Transom Bracket Mounting Torque: 20-25 ft. lb. (27-34 Nm)
Volvo Manual Features & Content Preview
1998–2003 Volvo Penta Sterndrive Workshop Manual
- Covers the 1998–2003 Volvo Penta SX-M and DP-SM sterndrive assemblies, including variants like SX-MTD, DP-SMTD, and SX-MHP
- Official OEM publication VPA 7743008, revised July 2003
- Documents torque values for 15+ structural assemblies, includes 50+ exploded-view assembly references, and provides fluid capacity data for SX and DP-S variants
- No shipping wait — the PDF is available immediately after purchase
- Your order stays downloadable from your account for life
- Indexed PDF search covers every chapter and appendix
- OCR text layer lets you jump to a torque spec by keyword
- This 265-page factory workshop manual is the primary reference for servicing the SX and DP-S drive systems, specifically detailing the transom shield and upper gear housing procedures.
Service and Maintenance Documentation
This manual details technical parameters and service data for the Volvo Penta SX and DP-S sterndrive series. The documentation covers general service practices including sterndrive lubrication, off-season storage preparations, and periodic maintenance schedules. Chapters are dedicated to the transom shield assembly, gimbal housing, and upper gear housing components, with sections clearly organized for technicians performing inspections, cleaning, and assembly tasks.
Specification and Data Highlights
Technical content includes explicit torque values for components such as the gimbal ring, steering arm studs, and trim line fittings. The publication provides fluid capacity charts for SX and DP-S models, listing requirements for synthetic gearcase lubricants. Reference values for trim sender adjustment are listed at 11 ± 1 ohm, while transom bracket mounting hardware is documented for specific torque ranges in both U.S. and metric units.
Reference only — always consult a certified technician before performing service on this equipment.
An official 265-page Volvo Penta OEM workshop manual covering the 1998–2003 SX-M and DP-SM sterndrives, documenting transom shield and upper gear housing specifications for the authorized service of marine drive systems.
Document Reference: VPA 7743008, 07-2003
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