2003 Volvo Penta SX-M, DP-SM Sterndrive Workshop Manual
This workshop manual addresses Inboard Engine (Sterndrive) SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1 Sterndrive and Transom Shield systems and assemblies
Volvo Models Covered & Key Technical Specifications
Models: Volvo Penta SX-M, DP-SM
Sub-models / Variants: SX-M, SX-MTD, DP-SM, DP-SMTD, DP-SMTD1, SX-MLT, SX-MACLT, SX-MHP, SX-MDA, SX-MDB
Production Years: 1998–2003
Technical Data:
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Sterndrive Oil Capacity (SX Models): 71 oz. (2100 cc)
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Sterndrive Oil Capacity (DP-S Models): 81 oz. (2400 cc)
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Gimbal Ring Tightening Torque: 108-132 in. lb. (12,2-14,9 Nm)
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Steering Arm Tightening Torque: 65-72 ft. lb. (88-98 Nm)
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Anode Mounting Torque: 12-14 ft. lb. (16-19 Nm)
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Transom Bracket Mounting Torque: 20-25 ft. lb. (27-34 Nm)
Volvo Manual Features & Content Preview
1998–2003 Volvo Penta Sterndrive Workshop Manual
This 265-page factory workshop manual serves as the primary reference for servicing Volvo Penta SX and DP-S drive systems. Focusing heavily on the transom shield and upper gear housing, it provides the precise specifications required for professional maintenance and mechanical review.
Manual Features and Specifications
- Details the 1998–2003 Volvo Penta SX-M and DP-SM sterndrive assemblies, including SX-MTD, DP-SMTD, and SX-MHP variants.
- Official OEM publication VPA 7743008, revised July 2003.
- Documents precision torque values for over 15 structural assemblies alongside 50+ exploded-view diagrams.
- Provides comprehensive fluid capacity data specifically for SX and DP-S configurations.
Service and Maintenance Documentation
The documentation breaks down technical parameters and general service practices without acting as a step-by-step repair tutorial. Chapters cover sterndrive lubrication, off-season storage preparations, and periodic maintenance schedules. Professionals will find clear organizational structures for inspecting, cleaning, and assembling the gimbal housing, transom shield, and upper gear components. Given the high-performance nature of marine drives, please remember that this documentation is intended for reference; critical servicing and structural verifications should always be performed by a certified marine technician to ensure safe operation on the water.
Specification and Data Highlights
Factory data eliminates guesswork. The publication highlights exact torque specs for the gimbal ring, steering arm studs, and trim line fittings. It also outlines synthetic gearcase lubricant requirements and capacity charts. Key electrical and hardware specifications, such as the trim sender adjustment (11 ± 1 ohm) and transom bracket mounting torque—listed in both U.S. standard and metric units—are clearly indexed for quick retrieval.
Digital Format Advantages
- No shipping wait: The PDF is available immediately after purchase.
- Lifetime access: Your order remains safely stored and downloadable from your account.
- Fully searchable: An indexed PDF structure and OCR text layer allow you to jump directly to a torque spec or part name by keyword.
Official 265-page Volvo Penta OEM workshop manual for 1998–2003 SX-M and DP-SM sterndrives. Documents transom shield and upper gear housing specifications for the authorized service of marine drive systems. (Document Reference: VPA 7743008, 07-2003)
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