2007 Volvo Penta 5.0 & 5.7 Litre Engine Workshop Manual

This workshop manual covers 2007 Volvo Penta 5.0 GL, 5.7 Gi, 5.0 GXi, 5.7 OSXi, and 5.7 Gi, GXi, OSi, OSXi engine service procedures.

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Document Details

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Document Number / Seller:
28052 / Kevin Lopez
File Size:
6.35 MB
File Type:
PDF
Language:
English
Pages:
176
Printable:
Yes
Category:
Inboard Engine (Sterndrive)
Last updated / verified
Sep 20, 2025

Models Covered & Key Technical Specifications

Volvo Penta 5.0 & 5.7 Litre Engine (2007) Workshop Manual This manual covers 2007 Volvo Penta 5.0 GL, 5.7 Gi, 5.0 GXi, 5.7 OSXi, and 5.7 Gi, GXi, OSi, OSXi engine service procedures. | Service Manual Collection

  • Factory Component Weight: 5.0L displacement signifies a standard V-8 engine configuration.
  • Certified Precision Specs: 94.89 mm bore and 88.39 mm stroke define the engine's core dimensional Architecture.
  • Engineered Bolt Torques: A 9.4:1 compression ratio denotes the engine's typical performance standard Requirements.
  • Primary Displacement Data: 1.52 mm spark plug gap is established at baseline settings.
  • General Circuit Specs: Normal operating oil pressure ranges from 42 kPa at 1,000 RPM up to 166 kPa at 4,000 RPM Thresholds.
  • Integral Size Parameters: Camshaft end play is specified between 0.05-0.30 mm Benchmarks.

Professional Workshop Service Manual & Technical Specifications

Complete Troubleshooting Technical Manual: Volvo Penta 5.0 & 5.7 Litre Engine Workshop Manual: 2007

Architecture-Focus: Engine-Type // Engine-Type: V-8 Sterndrive // System-Identifier: Marine Internal Combustion

Identifier Baseline Validation-Data
Engine Model 5.0L & 5.7L 2007
Cylinder Count 8 V-Configuration
Bore x Stroke 94.89 x 88.39 mm Standard Measurement
Ignition Order 1-8-4-3-6-5-7-2 Specified Sequence

Cataloging major assemblies into engine systems, this manual details component functions, maintenance schedules, and diagnostic procedures.

This manual covers engine overhaul and repair, providing step-by-step guidance for disassembly and reassembly.

Diagnostic procedures are covered for troubleshooting common engine issues, including fuel, ignition, and lubrication systems.

Wiring diagrams are provided for system diagnostics and electrical troubleshooting.

Fuel system procedures are documented for fuel delivery and component inspection to ensure optimal performance.

Adjustment procedures are detailed for engine tuning and performance optimization to meet factory specifications.

This manual documents torque specifications for critical fasteners to ensure proper mating surface contact.

FAQ

Assess the **critical** calibration settings for optimal engine performance? keyboard_arrow_down

45 Degrees is the specified valve face angle and 46 Degrees for valve seat angles, crucial for proper engine operation.

What components have **required** clearance measurements for assembly? keyboard_arrow_down

0.010-0.0020 in is the specified crankshaft bearing clearance for journal #1 (service), essential for correct assembly.

Confirm the **specified** torque specifications for key fasteners? keyboard_arrow_down

20 ft. lb. is the specified first pass torque for connecting rod nuts, ensuring proper pre-load.

What tools are **essential** for safety precautions during engine work? keyboard_arrow_down

Safety glasses are mandatory when using compressed air or handling components under tension to prevent injury.

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Reviews (4)

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This manual has been a lifesaver for my boating adventures! The detailed instructions and diagrams made it easy to tackle some tricky repairs. Highly recommend for anyone with a Volvo Penta engine!
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Rated 4 out of 5 stars
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This workshop manual is incredibly detailed and easy to follow. I appreciated the quick response from the support team when I needed help with the download. Very professional service!
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I found the troubleshooting section particularly helpful. The email support was quick and professional when I had questions. Smooth download process too!