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Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 1
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 2
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 3
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 4
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 5
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 6

Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual

Models covered in this manual:

Volvo Group / Volvo Construction Equipment

Volvo Penta 5.0 GL

  • 2000: Standard
  • 2001: Standard
  • 2002: Standard

Volvo Penta 5.7 Gi

  • 2000: Standard
  • 2001: Standard
  • 2002: Standard

Volvo Penta 5.0/5.7 GXi

  • 2003: GXi-A, GXi-B, GXi-C
  • 2004: GXi-A, GXi-B, GXi-C
  • 2005: GXi-A, GXi-B, GXi-C

Volvo Penta 5.0/5.7 OSi

  • 2006: OSi-A, OSi-B, OSi-C
  • 2007: OSi-A, OSi-B, OSi-C
  • 2008: OSi-A, OSi-B, OSi-C

Volvo Penta 5.7 OSX

  • 2009: OSX-A, OSX-B
  • 2010: OSX-A, OSX-B
  • 2011: OSX-A, OSX-B

File specifications

File size: 6.35 MB
File type: PDF
Language: English
Number of pages: 176

Printable: Yes
Estimated download time: 0.13 Minutes
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Product Information

Table of Contents

1. Model Identification

  • Model Identification Overview
  • Engine Serial Number Location
  • Model Number Explanation

2. General Information

  • Introduction
  • Safety Precautions
  • Specifications
  • Torque Specifications
  • Special Tools
  • Maintenance Schedule
  • Lubrication and Fluids

3. Engine — 5.0 & 5.7 Litre

  • Engine Mechanical
    • Engine Removal and Installation
    • Cylinder Head
    • Cylinder Block
    • Pistons and Connecting Rods
    • Crankshaft and Main Bearings
    • Camshaft and Timing Gears
  • Lubrication System
    • Oil Pump
    • Oil Filter
    • Oil Cooler
    • Lubrication System Troubleshooting
  • Cooling System
    • Water Pump
    • Thermostat
    • Heat Exchanger
    • Raw Water Cooling System
    • Closed Cooling System
    • Cooling System Troubleshooting
  • Fuel System
    • Fuel Pump
    • Fuel Injectors
    • Fuel Lines and Filters
    • Fuel System Troubleshooting
  • Electrical System
    • Battery
    • Alternator
    • Starter Motor
    • Ignition System
    • Wiring Diagrams
    • Sensors and Switches
    • Electrical System Troubleshooting
  • Turbocharger/Supercharger (if applicable)
    • Turbocharger Removal and Installation
    • Supercharger Removal and Installation
    • Turbocharger Inspection and Service
    • Supercharger Inspection and Service

4. Safety

  • General Safety Rules
  • Safe Maintenance Practices
  • Personal Protective Equipment (PPE)
  • Emergency Procedures

Appendices

  • Technical Data
  • Conversion Tables
  • Service Data
  • Index

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