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Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 1
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 2
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 3
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 4
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 5
Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual Preview image 6

Volvo Penta 5.0 GL, 5.7 Gi, 5.0/5.7 GXi, 5.0/5.7 OSi, 5.7 OSXi engine workshop manual

Includes the following models

Volvo Group / Volvo Construction Equipment

Volvo Penta 5.0 GL

  • 2000: Standard
  • 2001: Standard
  • 2002: Standard

Volvo Penta 5.7 Gi

  • 2000: Standard
  • 2001: Standard
  • 2002: Standard

Volvo Penta 5.0/5.7 GXi

  • 2003: GXi-A, GXi-B, GXi-C
  • 2004: GXi-A, GXi-B, GXi-C
  • 2005: GXi-A, GXi-B, GXi-C

Volvo Penta 5.0/5.7 OSi

  • 2006: OSi-A, OSi-B, OSi-C
  • 2007: OSi-A, OSi-B, OSi-C
  • 2008: OSi-A, OSi-B, OSi-C

Volvo Penta 5.7 OSX

  • 2009: OSX-A, OSX-B
  • 2010: OSX-A, OSX-B
  • 2011: OSX-A, OSX-B

File specifications

File size: 6.35 MB
File type: PDF
Language: English
Number of pages: 176

Printable: Yes
Estimated download time: 0.13 Minutes
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Product Information

Table of Contents

  1. Safety Information

    • 1.1 General Safety Precautions
    • 1.2 Fire Prevention
  2. General Information

    • 2.1 Engine Identification
    • 2.2 Engine Specifications
    • 2.3 Torque Specifications
    • 2.4 Special Tools
  3. Maintenance

    • 3.1 Routine Maintenance Schedule
    • 3.2 Engine Lubrication
    • 3.3 Cooling System Maintenance
    • 3.4 Fuel System Maintenance
  4. Engine

    • 4.1 Engine Disassembly and Reassembly
    • 4.2 Cylinder Head Servicing
    • 4.3 Piston and Connecting Rods
    • 4.4 Crankshaft and Main Bearings
    • 4.5 Timing Gear and Camshaft
  5. Fuel System

    • 5.1 Fuel Injection System Overview
    • 5.2 Fuel Pump
    • 5.3 Fuel Injectors
    • 5.4 Fuel Pressure Testing
  6. Electrical System

    • 6.1 Electrical System Overview
    • 6.2 Starting System
    • 6.3 Charging System
    • 6.4 Ignition System
    • 6.5 Instrumentation
  7. Cooling System

    • 7.1 Cooling System Overview
    • 7.2 Thermostat
    • 7.3 Water Pump
    • 7.4 Cooling System Cleaning and Flushing
  8. Exhaust System

    • 8.1 Manifolds and Risers
    • 8.2 Exhaust Elbows
    • 8.3 Inspection and Maintenance
  9. Drive Systems

    • 9.1 Stern Drive Overview
    • 9.2 Propellers
    • 9.3 Gimbal Bearing and Bellows
  10. Power Steering

    • 10.1 Power Steering System Overview
    • 10.2 Troubleshooting
    • 10.3 Maintenance and Repair
  11. Troubleshooting

    • 11.1 Engine Starting Issues
    • 11.2 Engine Performance
    • 11.3 Overheating
    • 11.4 Electrical System
  12. Winterizing and Storage

    • 12.1 Engine Winterizing
    • 12.2 Fuel System
    • 12.3 Drive System
    • 12.4 Long-Term Storage
  13. Technical Data

    • 13.1 Engine Data
    • 13.2 Drive Unit Data
    • 13.3 Propeller Guide
  14. Wiring Diagrams

    • 14.1 Engine Wiring Diagrams
    • 14.2 Instrument Wiring Diagrams
  15. Appendices

    • 15.1 Service Bulletins
    • 15.2 Warranty Information
    • 15.3 Component Manufacturers

The Volvo Penta 5.0, 5.7 inboard engine service manual is an essential tool for mechanics, technicians, and owners. It provides detailed information on specifications, maintenance, troubleshooting, and wiring diagrams, making it easier to service and repair the engine.

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