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2002-2003 Polaris Trail Blazer 250, Trail Blazer 400 ATV service manual Preview image 1
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2002-2003 Polaris Trail Blazer 250, Trail Blazer 400 ATV service manual Preview image 6

2002-2003 Polaris Trail Blazer 250, Trail Blazer 400 ATV service manual

Models covered in this manual:

Trail Blazer 250, 400 / Polaris Industries Inc

  • 2002 Polaris Trail Blazer 250
  • 2003 Polaris Trail Blazer 250
  • 2002 Polaris Trail Blazer 400
  • 2003 Polaris Trail Blazer 400

File specifications

File size: 51.24 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.05 Minutes
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Product Information

Table of Contents

Chapter 1: General

  • 1.1 Foreword
  • 1.2 How to Use This Manual
  • 1.3 Identification Numbers
  • 1.4 General Precautions
  • 1.5 Model Identification

Chapter 2: Maintenance

  • 2.1 Maintenance Schedule
  • 2.2 Lubrication Points
  • 2.3 Engine Oil and Filter
  • 2.4 Air Cleaner
  • 2.5 Spark Plugs
  • 2.6 Fuel Line and Filter
  • 2.7 Throttle Cable
  • 2.8 Valve Clearance
  • 2.9 Battery Maintenance

Chapter 3: Engine

  • 3.1 Engine Removal and Installation
  • 3.2 Cylinder Head and Cylinder
  • 3.3 Piston and Piston Rings
  • 3.4 Crankshaft and Crankcase
  • 3.5 Camshaft and Valve Train
  • 3.6 Engine Timing
  • 3.7 Lubrication System

Chapter 4: Fuel System

  • 4.1 Fuel Tank
  • 4.2 Carburetor/EFI System
  • 4.3 Fuel Pump
  • 4.4 Fuel Line

Chapter 5: Body/Suspension

  • 5.1 Frame
  • 5.2 Front Suspension
  • 5.3 Rear Suspension
  • 5.4 Wheels and Tires
  • 5.5 Steering
  • 5.6 Body Panels

Chapter 6: PVT System

  • 6.1 Drive Clutch
  • 6.2 Driven Clutch
  • 6.3 Drive Belt
  • 6.4 Clutch Alignment

Chapter 7: Final Drive

  • 7.1 Drive Shafts
  • 7.2 Differential
  • 7.3 Axles
  • 7.4 Bearings

Chapter 8: Transmission

  • 8.1 Transmission Removal and Installation
  • 8.2 Gears and Shafts
  • 8.3 Shift Mechanism

Chapter 9: Brakes

  • 9.1 Brake System Overview
  • 9.2 Front Brakes
  • 9.3 Rear Brakes
  • 9.4 Master Cylinder
  • 9.5 Brake Pads and Discs

Chapter 10: Electrical

  • 10.1 Wiring Diagram
  • 10.2 Battery
  • 10.3 Charging System
  • 10.4 Ignition System
  • 10.5 Starter System
  • 10.6 Lighting System
  • 10.7 Switches
  • 10.8 Fuses and Relays

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