2003-2007 Polaris™ Predator 500 service manual

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2003-2007 Polaris™ Predator 500 service manual Preview image 1
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  • File Size: 146.92 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 3.01 Minutes
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Models Covered in this Manual

Polaris Industries Inc™

  • 2003 Polaris Predator 500 Standard.
  • 2004 Polaris Predator 500 Troy Lee Edition.
  • 2005 Polaris Predator 500 Standard.
  • 2006 Polaris Predator 500 Standard.
  • 2007 Polaris Predator 500 Limited Edition.

Product Information

Table of Contents

CHAPTER 1: GENERAL

  1. Safety Information
    • Warning and Caution
    • Safety Labels and Locations
  2. Vehicle Identification
    • VIN Location
    • Engine Serial Number
  3. Specifications
    • General Specifications
    • Torque Specifications

CHAPTER 2: MAINTENANCE

  1. Maintenance Schedule
    • Periodic Maintenance Chart
  2. Lubrication
    • Recommended Lubricants
    • Lubrication Points
  3. Maintenance Procedures
    • Air Filter Cleaning
    • Oil Change
    • Spark Plug Replacement

CHAPTER 3: ENGINE/TRANSMISSION

  1. Engine Removal and Installation
    • Engine Removal
    • Engine Installation
  2. Engine Disassembly and Reassembly
    • Cylinder Head
    • Piston and Crankshaft
  3. Transmission
    • Transmission Removal
    • Transmission Inspection

CHAPTER 4: FUEL SYSTEM

  1. Fuel System Overview
    • Fuel Tank
    • Fuel Pump
  2. Carburetor
    • Carburetor Removal
    • Carburetor Adjustment

CHAPTER 5: BODY/SUSPENSION

  1. Body Panels
    • Removal and Installation
  2. Suspension
    • Front Suspension
    • Rear Suspension
  3. Frame
    • Frame Inspection
    • Frame Repair

CHAPTER 6: BRAKES

  1. Brake System Overview
    • Brake Components
  2. Front Brakes
    • Brake Pad Replacement
    • Brake Fluid Bleeding
  3. Rear Brakes
    • Brake Pad Replacement
    • Brake Fluid Bleeding

CHAPTER 7: ELECTRICAL

  1. Electrical System Overview
    • Electrical Components
  2. Battery and Charging System
    • Battery Inspection
    • Charging System Testing
  3. Ignition System
    • Ignition Coil
    • Spark Plug Wire
  4. Lighting System
    • Headlight
    • Taillight
  5. Wiring Diagram
    • Complete Vehicle Wiring Schematic

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