2007 Polaris Predator 500 ATV Service Manual (P/N 9920779)

• Covers 2007 Polaris Predator 500 ATV models: White (A07GJ50AA), Black (A07GJ50AB), and Limited Edition (A07GJ50AC)
• Official OEM factory publication (P/N 9920779)
• 184 pages detailing the ES50PLE022 engine build and related chassis architecture
• Contains 47 exploded-view diagrams, 3 torque-specification tables, and 14 electrical or jetting reference charts

Component and Systems Documentation

The factory literature breaks down every major vehicle system across deeply indexed chapters. Initial sections define specific model identification details, VIN locations, and exact paint codes. Beyond the basic periodic maintenance schedules and pre-ride checks, the documentation dives heavy into major teardowns. The engine and transmission sections map out component disassembly, strict inspection parameters, and complete reassembly. Fuel system chapters dedicate serious attention to the BSR 42 carburetor, delivering precise jetting guidelines adapted for various operating altitudes.

Specifications and Reference Data

System tolerances and torque settings are non-negotiable for a solid build. This manual maps out cylinder head bolt torque values in a strict multi-stage sequence, specifying final-stage angles of 90°–90°. Intake valve clearance runs at 0.15 mm (0.006 in), and the documented coolant capacity is exactly 2.1 liters (2.25 quarts). You also get handy reference charts for tap and drill size conversions. Keep in mind that handling heavy chassis components and pressurized systems carries inherent risks; adhering strictly to standard shop safety practices and consulting a certified technician for critical load-bearing assemblies is highly recommended.