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2005-2009 Polaris Sportsman 700 EFI, Sportsman 800 EFI ATV service manual Preview image 1
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2005-2009 Polaris Sportsman 700 EFI, Sportsman 800 EFI ATV service manual

Models covered in this manual:

  • 2005 Polaris Sportsman 700
  • 2006 Polaris Sportsman 700
  • 2007 Polaris Sportsman 700
  • 2008 Polaris Sportsman 700
  • 2009 Polaris Sportsman 700
  • 2005 Polaris Sportsman 800
  • 2006 Polaris Sportsman 800
  • 2007 Polaris Sportsman 800
  • 2008 Polaris Sportsman 800
  • 2009 Polaris Sportsman 800

File specifications

File size: 117.81 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 2.41 Minutes
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Product Information

Table of Contents

GENERAL

  1. Model Identification
  2. Serial Number Location
  3. 2005 Sportsman EFI Dimensions
  4. Specifications - Sportsman EFI
  5. Publication Numbers
  6. Paint Codes
  7. Replacement Keys
  8. Standard Torque Specifications
  9. Special Tools
  10. Torque Table
  11. Conversion Table
  12. Tap Drill Charts
  13. Decimal Equivalent Chart
  14. Glossary of Terms

MAINTENANCE

  1. Periodic Maintenance
    • Maintenance Schedule
    • Daily Checks
    • Weekly Checks
    • Monthly Checks
  2. Maintenance Procedures
    • Engine Oil Change
    • Transmission Oil Change
    • Coolant Change
    • Brake Fluid Change
    • Lubrication Points
    • Inspection Procedures

ENGINE

  1. Engine Removal and Installation
    • Preparation
    • Procedure
  2. Engine Disassembly and Assembly
    • Disassembly Procedure
    • Inspection
    • Assembly Procedure

ELECTRONIC FUEL INJECTION

  1. EFI System Overview
  2. Fuel Pump Removal and Installation
  3. Fuel Injector Removal and Installation
  4. Throttle Body Removal and Installation
  5. EFI Diagnostics and Testing

BODY AND STEERING

  1. Body Panels
    • Removal and Installation
  2. Seat
    • Removal and Installation
  3. Steering System
    • Steering Column Removal
    • Steering Column Inspection
    • Steering Column Installation

CLUTCHING

  1. Clutch System Overview
  2. Drive Clutch Removal and Installation
  3. Driven Clutch Removal and Installation
  4. Clutch Maintenance and Adjustment

FINAL DRIVE

  1. Drive Chain/Belt Inspection and Replacement
  2. Axle Removal and Installation
  3. Differential Inspection and Service

TRANSMISSION

  1. Transmission Removal and Installation
    • Preparation
    • Procedure
  2. Transmission Disassembly and Assembly
    • Disassembly Procedure
    • Inspection
    • Assembly Procedure

BRAKES

  1. Brake System Overview
    • Hydraulic System
    • Disc Brakes
    • Drum Brakes
  2. Brake Maintenance
    • Brake Pad and Shoe Replacement
    • Brake Fluid Change
    • Brake System Bleeding

ELECTRICAL

  1. Battery/Charging System
    • Battery Removal and Installation
    • Battery Charging
    • Battery Inspection
    • Battery Connections
    • Battery Testing
  2. Ignition System
    • Ignition Coil Removal, Inspection, Installation
    • Spark Plug Inspection, Replacement
  3. Starting System
    • Starter Motor Removal, Inspection, Installation
    • Starter Relay Inspection, Replacement
  4. Lighting and Signaling Systems
    • Headlight Removal, Inspection, Installation
    • Taillight Removal, Inspection, Installation
    • Turn Signal Removal, Inspection, Installation
  5. Electrical Components
    • Fuse Inspection and Replacement
    • Relay Inspection and Replacement
  6. Wiring Diagram
    • Electrical Schematic
    • Symbols and Abbreviations

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