Polaris RANGER 500 4X4 EFI 2009 - Comprehensive Troubleshooting & Maintenance

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Document Details

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Document Number / Seller:
32064 / Melissa Morales
File Size:
15.67 MB
File Type:
PDF
Language:
English
Pages:
284
Printable:
Yes
Category:
4x4
Last updated / verified
Feb 11, 2026

Models Covered & Key Technical Specifications

  • RANGER 500 4X4 EFI (2009)

Professional Workshop Service Manual & Technical Specifications

Polaris Ranger 500 4x4 EFI Service Manual (2009) — Model R09HH50AG / AR, Engine EH500PLE225

Built for quick ID-matching

Coverage is pinned to the 2009 Ranger 500 4x4 EFI configuration with the machine model number and engine designation presented up front, followed by dense specification and chart pages. The early “Vehicle Identification” section is especially useful when you need a fast confirmation by VIN location, engine tag location, and the model-number structure used for this exact Ranger variant.

Quick spec scan you can confirm in one pass

Machine model number: R09HH50AG, AR
Engine designation: EH500PLE225 (Fuji single-cylinder, liquid-cooled, 4-stroke SOHC)
Displacement / bore × stroke: 499 cc / 92 × 75 mm
Fuel system baseline: Visteon EFI with 39 psi fuel pressure
Electrical baseline: 500 W @ 3000 RPM alternator, 12 V battery (Yuasa YB30L-B, 30 Ah)
Drivetrain ratios listed: High 3.85:1 / Low 8.71:1 / Reverse 7.91:1, plus front/rear drive ratios

Technical data snapshot

Spec anchor Value Units/ID
Engine model EH500PLE225 designation
Displacement 499 cc
Fuel pressure 39 psi
Gear reduction 3.85 / 8.71 / 7.91 High / Low / Reverse

Identification gates and labeling references

VIN location is defined as stamped on the lower frame rail (front LH side), and the engine model/serial label is defined as a decal on the magneto cover. The model-number diagram also breaks the machine code into its internal segments (model year, chassis designation, engine designation, emissions/model option), helping separate close-looking Ranger variants that share the same “500 EFI” naming.

Capacity, chassis, and use-limits baselines

General specifications list 114 in (289.6 cm) length, 76 in (193 cm) height, 76 in (193 cm) wheelbase, and 12 in (30.5 cm) ground clearance. Rated limits include 1000 lb cargo box capacity, 1500 lb vehicle payload, 1500 lb towing capacity, and 150 lb hitch tongue capacity, with 2864 lb GVW and 1214 lb dry weight shown for the 2009 Ranger 500 4x4 EFI configuration.

Powertrain and running baselines captured as hard numbers

The detailed specification pages include numeric anchors that are handy for fast configuration confirmation: 10.2:1 compression ratio, 1200 ± 200 RPM idle speed, 0.006 in (0.152 mm) valve clearance (Int./Ext.), and ignition timing listed as 10° ± 1° BTDC @ 1150 RPM. Fluid and fill references are also quantified: 2 qts (1.9 L) oil capacity and 3.25 qts (3.1 L) coolant capacity, plus a 9 gal (34 L) fuel capacity line for the EFI tank setup.

FAQ

**Which 2009 utility configurations are supported in the Polaris RANGER archive?** keyboard_arrow_down

A: This official service manual provides exhaustive mechanical documentation for the Polaris RANGER model variant. It specifically addresses the diagnostic requirements for the 2009 production range, ensuring all technical values for the 500 4X4 EFI architectures are fully recorded across 15.67 MB of data.

**How do I perform effective EFI system diagnostics and sensor testing?** keyboard_arrow_down

A: Identify the exact throttle position sensor benchmarks and fuel pump assembly protocols within the specialized EFI System sections to isolate performance failures. The manual provides a systematic roadmap for maintaining the electronic fuel injection and throttle body components, enabling technicians to identify root causes with factory-certified precision for the 2009 RANGER.

**Determine the necessary steps for maintaining the clutching and suspension linkages?** keyboard_arrow_down

A: Identify the precise PVT system benchmarks and drive/driven clutch inspection protocols within the technical groups to maintain vehicle reliability. The documentation guides technicians through the complete diagnostics of the steering framework and suspension assemblies, providing authoritative instructions for troubleshooting drivetrain-related hardware across the Polaris lineup.

**Identify the electrical system diagnostics and wiring schematic locations?** keyboard_arrow_down

A: Vault-ID "Polaris RANGER 2009 Electrical Reference" is essential for troubleshooting sensor feedback, circuit diagrams, and integrated electronics as detailed in the electrical system chapters. The technical data provides expert insights into wiring care and electrical fault isolation, facilitating more effective troubleshooting within the vehicle's complex electrical network.

**What are the key technical specifications for periodic maintenance and safety?** keyboard_arrow_down

A: Repository-ID "Morales Technical Library" must be used to verify periodic maintenance schedules, visual inspection benchmarks, and torque specifications found in the factory-style guide. The handbook encompasses the entire service journey, providing critical protocols for body/frame maintenance and clutch care to extend equipment life and ensure safe operation for the 2009 Polaris RANGER 500 4X4.

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Reviews (5)

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Every section is detailed and well-organized. Perfect for both beginners and pros!
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Helped me fix an electrical issue quickly. Support was also very responsive!
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The illustrations helped me grasp complex repairs easily. Very satisfied!
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This manual made it easy to understand my RANGER's maintenance needs. Highly recommend!
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The download process was smooth, and I received my link promptly. Excellent service!