2005 Polaris Sportsman 700, Sportsman 800 EFI Twin ATV service manual

2005 Polaris Sportsman 700, Sportsman 800 EFI Twin ATV service manual Preview image 1
2005 Polaris Sportsman 700, Sportsman 800 EFI Twin ATV service manual Preview image 1
2005 Polaris Sportsman 700, Sportsman 800 EFI Twin ATV service manual Preview image 2
2005 Polaris Sportsman 700, Sportsman 800 EFI Twin ATV service manual Preview image 3
2005 Polaris Sportsman 700, Sportsman 800 EFI Twin ATV service manual Preview image 4
2005 Polaris Sportsman 700, Sportsman 800 EFI Twin ATV service manual Preview image 5
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  • File Type: ZIP
  • Language: English
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Models Covered in this Manual

  • Polaris Sportsman 700 (2005)
  • Polaris Sportsman 800 EFI Twin (2005)

Product Information

Table of Contents

General

  1. Model Identification
    • Serial Number Location
    • Dimensions
  2. Specifications
    • Sportsman EFI Specifications
    • Publication Numbers
  3. Paint Codes
    • Color Information
  4. Replacement Keys
    • Key Ordering Information
  5. Standard Torque Specifications
    • Torque Table
    • Conversion Table
  6. Special Tools
    • Required Tools
    • Usage Instructions
  7. Additional Charts
    • Tap Drill Charts
    • Decimal Equivalent Chart
  8. Glossary of Terms
    • Definitions

Maintenance

  1. Periodic Maintenance
    • Maintenance Schedule
    • Inspection Procedures
  2. Lubrication
    • Recommended Lubricants
    • Lubrication Points
  3. Engine Maintenance
    • Routine Engine Checks
    • Engine Servicing

Engine

  1. Engine Removal and Installation
    • Removal Procedures
    • Installation Procedures
  2. Engine Disassembly
    • Component Breakdown
    • Detailed Diagrams
  3. Engine Reassembly
    • Reassembly Instructions
    • Torque Specifications

Electronic Fuel Injection

  1. EFI System Overview
    • Components
    • Operation
  2. Diagnostics
    • Troubleshooting EFI Issues
    • Diagnostic Tools
  3. EFI Maintenance
    • Cleaning Procedures
    • Adjustment Instructions

Body and Steering

  1. Body Panels
    • Removal and Installation
    • Repair Techniques
  2. Steering System
    • Components
    • Adjustments
  3. Suspension
    • Front Suspension
    • Rear Suspension

Clutching

  1. Clutch Operation
    • System Overview
    • Operating Principles
  2. Clutch Maintenance
    • Inspection
    • Servicing
  3. Clutch Adjustment
    • Procedures
    • Tools Required

Final Drive

  1. Drive System Overview
    • Components
    • Operating Principles
  2. Maintenance
    • Inspection Procedures
    • Lubrication
  3. Troubleshooting
    • Common Issues
    • Solutions

Transmission

  1. Transmission Overview
    • Components
    • Operating Principles
  2. Disassembly and Assembly
    • Detailed Instructions
    • Diagrams
  3. Maintenance
    • Inspection Procedures
    • Lubrication

Brakes

  1. Brake System Overview
    • Components
    • Operation
  2. Brake Maintenance
    • Inspection
    • Adjustment
  3. Troubleshooting
    • Common Issues
    • Solutions

Electrical

  1. Electrical System Overview
    • Wiring Diagrams
    • Component Locations
  2. Battery Maintenance
    • Inspection
    • Replacement
  3. Troubleshooting
    • Electrical Issues
    • Solutions

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