2007 Polaris Sportsman 700 EFI, 800 EFI, 800 X2 EFI service manual

2007 Polaris Sportsman 700 EFI, 800 EFI, 800 X2 EFI service manual Preview image 1
2007 Polaris Sportsman 700 EFI, 800 EFI, 800 X2 EFI service manual Preview image 1
2007 Polaris Sportsman 700 EFI, 800 EFI, 800 X2 EFI service manual Preview image 2
2007 Polaris Sportsman 700 EFI, 800 EFI, 800 X2 EFI service manual Preview image 3
2007 Polaris Sportsman 700 EFI, 800 EFI, 800 X2 EFI service manual Preview image 4
2007 Polaris Sportsman 700 EFI, 800 EFI, 800 X2 EFI service manual Preview image 5
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  • Language: English
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Models Covered in this Manual

  • 700 EFI
  • 800 EFI
  • 800 X2 EFI

Product Information

Table of Contents

General

  1. Model Information
    • Model Number
    • Engine Designation Numbers
    • VIN Identification
    • Transmission I.D. Location
    • Engine and Machine Serial Numbers
  2. 2007 Sportsman Models
    • 700 EFI
    • 800 EFI
    • 800 X2 EFI
  3. Miscellaneous Numbers/Charts
    • Publications
    • Paint Codes
    • Replacement Keys
    • Standard Torque Specifications
    • Special Tools
    • SAE Tap Drill Sizes
    • Metric Tap Drill Sizes
    • Decimal Equivalents
    • Conversion Table
    • Glossary of Terms

Maintenance

  1. Maintenance Schedule
    • Service Intervals
    • Maintenance Checklist
  2. Lubrication
    • Recommended Lubricants
    • Lubrication Points
  3. Fluids
    • Fluid Types
    • Fluid Capacities

Engine

  1. Engine Removal and Installation
    • Removal Procedures
    • Installation Procedures
  2. Engine Mechanical
    • Component Breakdown
    • Detailed Procedures
  3. Engine Cooling
    • Cooling System Overview
    • Maintenance Procedures
  4. Engine Electrical
    • Electrical System Layout
    • Troubleshooting

Fuel System

  1. Fuel System Overview
    • Components
    • Operation Principles
  2. Maintenance Procedures
    • Inspection
    • Cleaning
  3. Fuel Pump
    • Removal and Installation
    • Troubleshooting

Body / Suspension

  1. Body Panels
    • Removal and Installation
    • Repair Techniques
  2. Front Suspension
    • Components
    • Maintenance Procedures
  3. Rear Suspension
    • Components
    • Maintenance Procedures

Clutch

  1. Clutch Operation
    • System Overview
    • Operating Principles
  2. Clutch Maintenance
    • Inspection
    • Servicing
  3. Clutch Adjustment
    • Procedures
    • Tools Required

Transmission

  1. Transmission Overview
    • Components
    • Operation Principles
  2. Maintenance Procedures
    • Inspection
    • Fluid Change
  3. Transmission Removal and Installation
    • Removal Procedures
    • Installation Procedures

Final Drive

  1. Drive System Overview
    • Components
    • Operating Principles
  2. Maintenance
    • Inspection Procedures
    • Lubrication
  3. Troubleshooting
    • Common Issues
    • Solutions

Brakes

  1. Brake System Overview
    • Components
    • Operation Principles
  2. Maintenance Procedures
    • Inspection
    • Adjustment
  3. Brake Fluid
    • Types
    • Replacement

Electrical

  1. Electrical System Overview
    • Wiring Diagrams
    • Component Locations
  2. Battery
    • Maintenance
    • Replacement
  3. Charging System
    • Components
    • Troubleshooting
  4. Lighting System
    • Components
    • Troubleshooting

International

  1. International Variations
    • Model Differences
    • Specifications

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