2004 Polaris Ranger TM, 2x4, 4x4, 6x6 UTV Service Manual
Covers Ranger TM models with procedures for servicing, maintenance, and troubleshooting. Includes detailed diagrams and specifications. PN 9918790 / 9918796.
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Sample pages from the 2004 Polaris Ranger TM, 2x4, 4x4, 6x6 UTV Service Manual manual
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Models Covered & Key Technical Specifications
2004 Polaris Ranger TM (2004)
Polaris Ranger TM (2004) (9918790) – 2004 UTV Service Manual
Manufacturer Overview | Series Documentation.
- Calibrated Package Size: 113 in. Length establishes the overall vehicle dimensions.
- Native Resolution: For all models, 60 in. Width represents the standard vehicle width.
- Critical Threaded Fastener Data: 76 in. Wheel Base ensures stable operation.
- Universal Alignment Specs: 7.2 in. Ground Clearance provides ample space for varied terrain.
- Core Thermal Limits: 2400 Lbs. Gross Vehicle Weight indicates maximum load capacity.
- Standard Net Mass: 1050 lbs. Dry Weight signifies the vehicle's base weight.
Professional Workshop Service Manual & Technical Specifications
2004 Polaris Ranger TM Service Manual: Polaris Ranger TM, 2x4, 4x4, 6x6 UTV Service Manual 2004 Diagnostic-Reference
Performance-Values: All models / System-Identifier: UTV / Ranger Logic / Serial-Range: 2004.
| Assessment-Element | Operational-Logic | Context |
|---|---|---|
| Vehicle Identification | Model Number A04RB63AA | EH65DA70 Engine |
| Dimensions | 113 in./287 cm Length | 60 in./152.4 cm Width |
| Capacity | 2400 Lbs. Gross Vehicle Weight | 750 lbs./340 kg Cargo Box Capacity |
| Performance | 360 watts Alternator Max Output | 3600 RPM Max Engine Speed |
| Specifications | 4.71:1 Gear Ratio | 3.70:1 Final Drive Ratio |
| Braking | Dual Hydraulic Disc Front Brake | Dual Hydraulic Disc Rear Brake |
Technical content addresses all aspects of Ranger TM UTV maintenance and repair. Topics include engine specifications, lubrication, fuel system, carburetor operation, and electrical system diagnostics. Additionally, it details body, steering, and suspension systems, with procedures for removal and installation of various components.
Engine Specifications
This manual documents engine specifications for the Ranger TM, EH63 engine.
Fuel System and Carburetion
Procedures for carburetor removal, disassembly, cleaning, and assembly are detailed for the Nikki 27mm carburetor.
Maintenance Schedule
Includes a comprehensive periodic maintenance chart for engine and chassis components, outlining service intervals based on hours or calendar time.
Troubleshooting Guide
Provides diagnostic information for common issues like engine failure to start, poor idle, low power, and overheating, with specific troubleshooting steps.
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