2005-2007 Polaris Ranger 500 4x4 Service Manual
Diagnostic procedures and component service for the Polaris Ranger 500 4x4 (2005-2007). Covers maintenance and repair.
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Models Covered & Key Technical Specifications
POLARIS RANGER 500 4X4 (Part Number N/A) -- 2005-2007 Professional Installation Manual: 4x4 Professional-Grade Polaris Ranger 500 4x4 Manual - Maintenance & Repair Guide (2005-2007) Electrical-Reference Maximum Ground Clearance: 11.5 in. / 29 cm Authorized Cargo Box Capacity: 850 lbs. / 386 kg Fundamental Wheel Base: 76 in. / 193 cm Specific Overall Length: 113 in. / 287 cm Critical Hitch Towing Capacity: 1500 lbs. / 681 kg Rated Dry Weight: 1105 lbs. / 502 kg
Professional Workshop Service Manual & Technical Specifications
Professional Installation Manual: 4x4 Professional-Grade Polaris Ranger 500 4x4 Manual - Maintenance & Repair Guide (2005-2007) Electrical-Reference
Component-Focus: Engine Oil Capacity // Reference-Category: Fluid Specifications / Lubrication Data // Assembly-Group: Performance Metrics
| Assessment-Parameter | Parameters | Calibration-Standards |
|---|---|---|
| Engine Oil Capacity | 2 qts. / 1.9 L | Fluid Specifications |
| Engine Displacement | 499 cc | Engine Data |
| Fuel Capacity | 9 gal. (34 l) | Fuel Tank Capacity |
| Ground Clearance | 11.5 in. (29 cm) | Chassis Clearance |
| Drive Belt Deflection | 1.125” / 28.57 mm | Drivetrain Specifications |
| Spark Plug Gap | .036 in. (0.9 mm) | Ignition System Specifications |
Factory procedures are documented for diagnostic procedures and component service for the Polaris Ranger 500 4x4 (2005-2007). Covers maintenance and repair.
Removal procedures are documented for the engine, drive clutch, and driven clutch.
Technical specifications are provided for the engine, fuel system, and drivetrain components.
Factory specifications are documented for torque values, clearances, and fluid capacities.
Engine rebuild procedures are documented for the crankshaft, connecting rod, and pistons.
Drivetrain specifications are addressed in the PVT system service section.
This manual provides analytical service information for the Ranger 500 4x4.
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