2011 Polaris Ranger RZR 800 UTV Service Manual

Wiring diagrams, specifications, and repair sequences for the RZR 800 series, including fuser assembly, paper path, and imaging procedures with diagnostic flowcharts. Ref: 9922974

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Document Details

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Document Number / Seller:
32127 / Joseph Cook
File Size:
74.90 MB
File Type:
PDF
Language:
English
Pages:
406
Printable:
Yes
Category:
UTV
Last updated / verified
Jun 29, 2025

Models Covered & Key Technical Specifications

Verified Instructional Repair Manual: UTV Polaris Ranger RZR 800 (2011) Service & Maintenance Guide Service-Portfolio Manufacturer: Polaris / Series: Ranger RZR / Container: Toolkit

  • Verified Operating Temps: 15-30C controls the environmental limit Framework.
  • Key Burn-in Temperature: For optimal operation, 1200 dpi establishes the maximum print output Architecture.
  • Principal Rotation Data: 25 ppm Parameters.
  • Advanced Native Resolution: The formatter board requires 64 MB for standard operation Logic.
  • Design System Volume: 115 N-m is required for gasket seal integrity.
  • Designated Climate Specs: 10 psi indicates the system pressure Framework.

Professional Workshop Service Manual & Technical Specifications

Verified Instructional Repair Manual: UTV Polaris Ranger RZR 800 (2011) Service & Maintenance Guide Service-Portfolio

Machine-Range: Ranger RZR 800 / Year-Coverage: 2011 / Application-Range: UTV

Integrated service sections encompass:

  • Engine Oil Level and Filter Service
  • Transmission and Gearcase Lubrication
  • Cooling System Level Inspection
  • Wheel and Hub Torque Table
  • Steering Wheel Freeplay
  • Tire Air Pressure - Front / Rear

Machine-Range: Polaris UTV / System: Electronic Fuel Injection / Model: Ranger RZR 800

Comprehensively mandating electrical system documentation, suspension service documentation, and disassembly instructions. Wear limits are specified for various components. This manual documents torque specifications for component fasteners to ensure proper gasket seal integrity.

Engine Control Unit (ECU)

The ECU is the brain or central processing computer of the entire EFI fuel/ignition management system. During operation, sensors continuously gather data which is relayed through the wiring harness to input circuits within the ECU. Signals to the ECU include: ignition (on/off), crankshaft position and speed (RPM), camshaft position (MAG/PTO), throttle position, engine coolant temperature, intake air temperature, intake manifold absolute pressure and battery voltage. The ECU compares the input signals to the programmed maps in its memory and determines the appropriate fuel and spark requirements for the immediate operating conditions. The ECU then sends output signals to set the injector duration and ignition timing.

EFI System Exploded View

  1. Electronic Control Unit (ECU) 2. Temperature / Manifold Absolute Pressure Sensor (T-MAP) 3. Crankshaft Position Sensor (CPS) 4. Fuel Injectors 5. Fuel Filter 6. Fuel Pump / Regulator / Fuel Level Sender (located in fuel tank) 7. Fuel Rail 8. Engine Coolant Sensor (ECT) 9. Throttle Position Sensor (TPS) 10. Throttle Body 11. Ignition Coil 13. Spark Plug Wires 14. Idle Air Control (IAC) 15. Camshaft Phase Sensor

FAQ

What **essential** testing parameters are covered for EFI diagnostics? keyboard_arrow_down

51-110 are the essential testing parameters covered for EFI diagnostics, including TPS, T-MAP, and ECT sensor readings.

Check the **correct** procedure for replacing the fuel pump. keyboard_arrow_down

Disconnect fuel pump electrical harness, then the quick connect fuel line, and remove the PFA nut using tool PU-50326.

What are the **documented** fluid capacity requirements? keyboard_arrow_down

2 U.S. Quarts (1.9 L) is the documented capacity for Polaris PS-4 PLUS Synthetic Engine Oil.

Reference the **precise** component identification for the EFI system. keyboard_arrow_down

1-15 precisely identifies EFI system components including the ECU, T-MAP sensor, CPS, fuel injectors, fuel pump, throttle body, ignition coil, and camshaft phase sensor.

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Reviews (3)

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New
Great manual for anyone looking to maintain their Polaris RZR. I appreciate the detailed steps and illustrations. The download was smooth, and customer service was very professional.
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The download process was seamless, and I received the link quickly. The manual is very detailed and easy to understand. Highly recommend!
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New
This manual has been incredibly helpful for my RZR 800. The diagrams are clear, and the troubleshooting section is spot on. I had a question, and the support team responded in no time!