2009-2010 Polaris Ranger RZR 800 Service Manual

Technical reference for Polaris Ranger RZR 800 & RZR S models, detailing engine, drivetrain, and body systems. Ref: 2009-2010 Polaris Ranger RZR Service Manual

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Document Details

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Document Number / Seller:
32134 / Carol Murphy
File Size:
27.55 MB
File Type:
PDF
Language:
English
Pages:
362
Printable:
Yes
Category:
UTV
Last updated / verified
Jun 16, 2025

Models Covered & Key Technical Specifications

Polaris Ranger RZR 800 (2009-2010) This comprehensive service manual covers the Polaris Ranger RZR 800 and RZR S models from 2009-2010. | Series Ranger RZR Library.

  • Authorized Output Rating: 500 Watts @ 3000 RPM is configured at the alternator's maximum output Capacity.
  • Specific Cooling Specs: For optimal operation, 4.8 qts. / 4.5 liters defines the coolant capacity Framework.
  • Fundamental Print Rate: 8 psi (55 kPa) -- signifies the standard tire pressure Threshold.
  • Essential Locking Torques: The brake caliper requires 8 psi (55 kPa) for standard operation Logic.
  • Specific Load Capacity: Clutch weights are calibrated at 3.14:1 for the high gear ratio Requirements.
  • Core Requirements: Standard torque specifications are listed at 16 ft. lbs. (22 Nm) Benchmarks.

Professional Workshop Service Manual & Technical Specifications

Specialized Field Electrical Manual: UTV Polaris Ranger RZR 800 - Comprehensive Service & Repair Manual (2009-2010) Manual-Nexus

Engine-Type: Twin Cylinder, Liquid Cooled, 4-Stroke // Equipment-Series: Ranger RZR // Service-Level: Advanced

Performance-Element Rating Framework
Engine Displacement 760cc Engine-Type
Bore & Stroke 80 x 76.5 mm Engine-Type
Compression Ratio 9.78:1 Engine-Type
Fuel Capacity 7 gal. (26.5 liters) Engine-Type
Drive Ratio - Front 3.82:1 Drivetrain
Front Travel 9 in. / 23 cm Steering / Suspension

Systematizing the service groups into the following chapters:

  • General Information
  • Maintenance
  • Engine
  • Electronic Fuel Injection
  • Body / Steering / Suspension Logically calling for the detailed procedures within this manual to ensure proper maintenance and repair. This documentation details the engine, drivetrain, and body systems for optimal performance and longevity.

FAQ

Check the **standard** torque for the wheel nuts. keyboard_arrow_down

90 ft. lbs. (122 Nm) is the standard torque for aluminum wheel nuts and 17 ft. lbs. (37 Nm) for steel wheel nuts.

What does the **necessary** adjustment procedures cover? keyboard_arrow_down

Adjustment procedures include throttle freeplay, steering alignment, and stabilizer bar linkage adjustments to ensure optimal vehicle control.

Reference the **recommended** pressure specifications. keyboard_arrow_down

8 psi (55 kPa) is the recommended tire pressure for both front and rear tires, as noted on page 2.26.

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This manual is a lifesaver! The step-by-step instructions made it so easy to follow. I especially appreciated the troubleshooting section—it saved me time diagnosing issues. The download process was smooth, and I received my link via email almost instantly. Highly recommend!