1990-1995 Polaris™ classic , 650, 500 SP, 650 SKS, RXL, 400, Sport GT, Sport Touring, Super Sport, Trail, XLT snowmobile manual

1990-1995 Polaris™ classic , 650, 500 SP, 650 SKS, RXL, 400, Sport GT, Sport Touring, Super Sport, Trail, XLT snowmobile manual Preview image 1
1990-1995 Polaris™ classic , 650, 500 SP, 650 SKS, RXL, 400, Sport GT, Sport Touring, Super Sport, Trail, XLT snowmobile manual Preview image 1
1990-1995 Polaris™ classic , 650, 500 SP, 650 SKS, RXL, 400, Sport GT, Sport Touring, Super Sport, Trail, XLT snowmobile manual Preview image 2
1990-1995 Polaris™ classic , 650, 500 SP, 650 SKS, RXL, 400, Sport GT, Sport Touring, Super Sport, Trail, XLT snowmobile manual Preview image 3
1990-1995 Polaris™ classic , 650, 500 SP, 650 SKS, RXL, 400, Sport GT, Sport Touring, Super Sport, Trail, XLT snowmobile manual Preview image 4
1990-1995 Polaris™ classic , 650, 500 SP, 650 SKS, RXL, 400, Sport GT, Sport Touring, Super Sport, Trail, XLT snowmobile manual Preview image 5
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  • File Size: 41.09 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.84 Minutes
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Models Covered in this Manual

Polaris Industries Inc Snowmobiles

  • 400
    • Polaris 400 (Years: 1990, 1991, 1993, 1994, 1995)
    • Polaris 400 SKS (Years: 1992, 1993, 1994, 1995)
  • 440
    • Polaris 440 (Years: 1990, 1991, 1992, 1993, 1994, 1995)
  • 500
    • Polaris 500 (Years: 1990, 1991, 1992, 1993, 1994, 1995)
    • Polaris 500 SKS (Years: 1990, 1991, 1992)
    • Polaris 500 SP (Years: 1990, 1991, 1992)
  • 650
    • Polaris 650 (Year: 1990)
    • Polaris 650 SKS (Years: 1990, 1991, 1993)
  • CLASSIC
    • Polaris CLASSIC (Years: 1991, 1992, 1993, 1994, 1995)
  • RXL
    • Polaris RXL (Years: 1992, 1993)
    • Polaris RXL SKS (Years: 1990, 1991, 1992, 1993, 1994, 1995)
  • SPORT
    • Polaris SPORT (Years: 1990, 1991, 1992)
  • SPORT GT
    • Polaris SPORT GT (Year: 1995)
  • SPORT TOURING
    • Polaris SPORT TOURING (Years: 1994, 1995)
  • SUPER SPORT
    • Polaris SUPER SPORT (Years: 1990, 1991, 1992, 1993, 1994, 1995)
  • TRAIL
    • Polaris TRAIL (Years: 1993, 1994, 1995)
  • XLT
    • Polaris XLT (Years: 1993, 1994, 1995)
    • Polaris XLT SKS (Years: 1993, 1994, 1995)
    • Polaris XLT SP (Years: 1993, 1994, 1995)

Production/model years: 1990, 1991, 1992, 1993, 1994, 1995.

Product Information

Table of Contents

GENERAL INFORMATION

  • Safety Notices
  • Model Identification
  • Specifications
  • Torque Specifications
  • Tools and Equipment

MAINTENANCE

  • Pre-Season Inspection
  • Break-In Procedures
  • Periodic Maintenance Schedule
  • Maintenance Chart

ENGINE

  • Engine Removal and Installation
  • Engine Disassembly
  • Engine Reassembly and Torque Specifications
  • Carburetion and Fuel System
  • Cooling System

ELECTRICAL SYSTEMS

  • Ignition System
  • Charging System
  • Starter System
  • Instruments and Switches
  • Wiring Diagrams

DRIVE TRAIN

  • Clutches
  • Drive Belt System
  • Chaincase, Sprockets, and Chain
  • Brake System

SUSPENSION

  • Front Suspension and Steering
  • Rear Suspension
  • Adjustments for Different Riding Styles

CHASSIS

  • Hood and Body Repair
  • Skis and Steering
  • Track Alignment and Tension

TROUBLESHOOTING

  • Engine Troubleshooting
  • Carburetion Troubleshooting
  • Electrical Troubleshooting
  • Drive Train Troubleshooting
  • Suspension Troubleshooting

APPENDICES

  • Service Notes
  • Service Tools
  • Service Products

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