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Yamaha XT600E, XT500E service manual

Models covered in this manual:

XT600E, XT500E / Yamaha Motor Corp., Ltd

  • XT600E
  • XT500E

File specifications

File size: 59.16 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages:368

Printable: Yes
Estimated download time: 1.21 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1. General Information

  • Safety Information
  • Model Identification
  • Vehicle Identification Number
  • Important Information
  • Maintenance and Warranty

2. Specifications

  • General Specifications
  • Engine Specifications
  • Chassis Specifications
  • Electrical Specifications
  • Torque Specifications

3. Periodic Inspection and Adjustment

  • Maintenance Schedule
  • Fuel System Inspection
  • Engine Oil and Filter Replacement
  • Valve Clearance Adjustment
  • Spark Plug Inspection and Replacement
  • Air Filter Inspection and Replacement
  • Chassis Inspection
  • Brake System Inspection
  • Suspension Inspection
  • Electrical System Inspection

4. Engine Overhaul

  • Engine Removal
  • Engine Disassembly
  • Cylinder Head and Valve Inspection
  • Cylinder and Piston Inspection
  • Crankshaft and Connecting Rod Inspection
  • Engine Reassembly
  • Engine Installation

5. Carburetion

  • Carburetor Removal
  • Carburetor Disassembly
  • Carburetor Inspection
  • Carburetor Reassembly
  • Carburetor Installation
  • Carburetor Adjustment

6. Chassis

  • Frame Inspection
  • Front Fork Inspection and Adjustment
  • Rear Suspension Inspection and Adjustment
  • Steering Inspection and Adjustment
  • Wheel and Tire Inspection
  • Brake System Maintenance

7. Electrical

  • Battery Inspection and Maintenance
  • Charging System Inspection
  • Ignition System Inspection
  • Lighting System Inspection
  • Switches and Relays Inspection
  • Wiring Diagram

8. Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Chassis Troubleshooting

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