- 1995 Polaris Xplorer 4010 L
- 1996 Polaris Xplorer 4010 L
- 1997 Polaris Xplorer 4010 L
- 1998 Polaris Xplorer 4010 L
- 1999 Polaris Xplorer 4010 L
- 2000 Polaris Xplorer 4010 L
- 2001 Polaris Xplorer 4010 L
- 2002 Polaris Xplorer 4010 L
- 2003 Polaris Xplorer 4010 L
1995-2003 Polaris Xplorer 4010 L ATV service manual
Models covered in this manual:
File specifications
File type: ZIP
Language: English
Printable: Yes
Estimated download time: 2.72 Minutes
$18.99
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Product Information
Table of Contents
General Product Information
-
Publications
- Available Publications
- Usage Instructions
-
Model Identification
- VIN and Serial Number Locations
- Model Year Identification
-
Service Tools Description
- Required Tools for Maintenance
- Special Tools for Service
-
Service Tools & Supplies List
- Recommended Supplies
- Tool Kits and Availability
-
Specifications
- 1985 Models
- 1986 Models
- 1987 Models
- 1988 Models
- 1989 Models
- 1990 Models
- 1991 Models
- 1992 Models
- 1993 Models
- 1994 Models
- 1995 Models
-
Accessory Fit Chart
- Compatible Accessories
- Installation Guidelines
-
Routing Diagrams
- Electrical Routing
- Cable Routing
-
How to Handle a Service Complaint
- Reporting Procedures
- Customer Service Contacts
-
Service Tips
- Best Practices
- Common Maintenance Errors
-
Warranty Policy
- Coverage Details
- Claim Procedures
Body, Steering and Suspension
-
Frame and Body Panels
- Inspection and Repair
- Removal and Installation
-
Steering System
- Steering Mechanism Overview
- Power Steering System
-
Front and Rear Suspension
- Suspension Types and Maintenance
- Shock Absorber Replacement
-
Tires and Wheels
- Specifications and Maintenance
- Tire Pressure and Wear
Brake Service
-
Brake System Overview
- Hydraulic and Mechanical Systems
- Brake Fluid Specifications
-
Front and Rear Brakes
- Disc and Drum Brake Maintenance
- Brake Pad and Shoe Replacement
-
Parking Brake
- Adjustment and Maintenance
- Component Replacement
-
Troubleshooting
- Brake Noise and Vibration
- Inadequate Braking Performance
Transmission Service
-
Transmission Types
- Manual and Automatic Transmissions
- Specifications and Fluid Types
-
Transmission Maintenance
- Fluid Change Procedures
- Component Inspection and Replacement
-
Troubleshooting
- Common Transmission Issues
- Diagnostic Procedures
Final Drive System Service
-
Drive System Overview
- Front and Rear Differentials
- Chain and Sprocket Maintenance
-
Driveshaft and U-Joints
- Inspection and Replacement
- Lubrication Procedures
-
Axle Service
- Front and Rear Axle Maintenance
- Seal and Bearing Replacement
PVT System (Polaris Variable Transmission)
-
PVT System Overview
- System Components and Function
- Maintenance and Adjustment
-
Clutch System
- Clutch Inspection and Replacement
- Belt Maintenance
-
Troubleshooting
- PVT System Noise and Performance Issues
- Common Problems and Solutions
Engines
-
Engine Mechanical
- Engine Removal and Installation
- Engine Disassembly and Assembly
-
Engine Cooling System
- Radiator and Cooling Fan
- Water Pump and Thermostat
-
Fuel System
- Fuel Tank and Lines
- Fuel Pump and Fuel Filter
-
Exhaust System
- Exhaust Manifold and Muffler
- Emission Control Systems
-
Engine Electrical
- Ignition System Components
- Starter and Alternator
Electrical
-
Electrical System Overview
- Battery and Charging System
- Fuses and Relays
-
Lighting Systems
- Headlights and Taillights
- Interior and Indicator Lights
-
Instrument Panel
- Gauges and Warning Lights
- Instrument Cluster Replacement
-
Audio and Communication Systems
- Radio and Sound System
- Communication Equipment
-
Wiring Diagrams
- Complete Vehicle Wiring Diagram
- Component-Specific Diagrams
-
Troubleshooting
- Electrical Diagnostic Procedures
- Common Electrical Issues
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