2008 Kawasaki MULE 4010 TRANS4x4 Diesel Service Manual

Comprehensive service and maintenance guide for the 2008 Kawasaki MULE 4010 TRANS4x4 Diesel. Includes detailed procedures, specifications, and diagnostic information. PN KAF950G9-CR888

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Document Details

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Document Number / Seller:
31352 / Daniel Parker
File Size:
12.50 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
Oct 15, 2025

Models Covered & Key Technical Specifications

Kawasaki MULE 4010 TRANS4x4 (2008)

Diesel Utility Vehicle Service & Maintenance Guide Data-Compendium | Series UTV File.

  • Designated Fastening Values: 20 N·m specifies the standard torque for mounting the Air Cleaner Housing Bolts.
  • Primary Threaded Fastener Data: For securing the Converter Case, 27 N·m requires the specified torque for L = 55 mm bolts.
  • Advanced System Fill: 0.4 L specifies the required capacity for the Front Final Gear Case Oil, essential for LSD units.
  • Defined Power Framework: 17.7 kW (24 PS) delivers the maximum horsepower output at 3,600 r/min for optimal engine performance.
  • Key Throughput Data: 3.9 m (12.8 ft) defines the minimum turning radius, crucial for maneuverability in tight spaces.
  • Certified Output Density: 953 cm³ signifies the engine displacement, contributing to the overall power and efficiency Architecture.

Professional Workshop Service Manual & Technical Specifications

Verified Specification Field Manual: Kawasaki MULE 4010 TRANS4x4 Diesel Utility Vehicle Service & Maintenance Guide Data-Compendium

Model-Designation: 2008 Kawasaki MULE 4010 TRANS4x4 Diesel // Component-Focus: UTV Systems Logic // Model-Designation: KAF950G9

Assessment-Parameter Technical-Path Architecture
Engine Specifications General Specifications 1-8
Fuel System Procedures Fuel Injection Nozzle 3-10
Cooling System Components Radiator and Fan 4-10
Drive Belt Systems Drive Belt Inspection 6-15
Engine Top End Operations Valve Clearance 5-14
Lubrication System Checks Oil Level Inspection 7-7

The documentation is partitioned into sections covering engine, cooling, fuel, and drive systems. This manual details essential maintenance and repair procedures, including component specifications and diagnostic information. Efficiently requiring precise attention to detail, this guide is structured for clarity and ease of use.

Engine Systems Overview

This document outlines the procedures for engine maintenance and repair, detailing component checks and assembly guidelines. It references specific torque values and diagnostic approaches for various engine parts.

Drive Train and Converter Systems

Coverage extends to the drive belt, pulleys, and torque converter, detailing inspection and adjustment procedures. Precise measurements for belt deflection and component wear are included to ensure optimal performance.

Chassis and Electrical Systems

Procedures for chassis components and the electrical system are also documented, providing a holistic approach to vehicle upkeep. This includes inspection points for safety and system integrity.

This manual documents torque specifications for engine components to ensure proper thermal expansion compensation.

FAQ

Determine the **specific** torque specifications for the cylinder head bolts. keyboard_arrow_down

34 N·m (3.5 kgf·m, 25 ft-lb) is the specified torque for cylinder head bolts to ensure proper sealing under thermal expansion.

What **designated** safety precautions should be observed when draining the coolant? keyboard_arrow_down

Coolant can be extremely hot and cause severe burns; allow the engine to cool completely before draining to prevent injury. Immediately wipe any spilled coolant.

Check the **critical** lubrication requirements for the engine oil. keyboard_arrow_down

API CF or CF-4 grade SAE 10W-40 engine oil is specified, with a capacity of 3.0 L (3.2 US qt) when the filter is not removed, and 3.3 L (3.5 US qt) when the filter is removed.

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Reviews (4)

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This manual made my maintenance tasks so much easier. The diagrams are clear and the instructions are straightforward. Highly recommend!
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The information is detailed, and the service reference tables are a lifesaver. I appreciate how user-friendly it is, especially for someone new to DIY repairs!
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I had a question about the download process, and I received a quick response. The download link came through smoothly without any issues. Excellent service!
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Rated 5 out of 5 stars