2009-2012 Kawasaki MULE 4010 TRANS4x4 Diesel Assembly & Preparation Manual

This Assembly and Preparation Manual explains step by step procedures for crate handling, uncrating, assembly, and preparation for all Kawasaki MULE 4010 TRANS4x4 DIESEL models. PN 99931-1497-03.

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Kawasaki Models Covered & Key Technical Specifications

Models: Kawasaki MULE 4010 TRANS4x4 Diesel
Sub-models / Variants: KAF950G9, KAF950GA, KAF950HA, KAF950GB, KAF950HB, KAF950GC
Build Years: 2009–2012
Technical Data:

  • Steering wheel nut torque: 52 Nm (38 ft-lbs)
  • Engine oil drain plug torque: 34 Nm (25 ft-lbs)
  • Transmission oil capacity: 2.5 L (2.6 US qt)
  • Transmission oil drain plug torque: 15 Nm (11 ft-lbs)
  • Front final gear case oil drain plug torque: 20 Nm (14 ft-lbs)
  • Battery capacity: 12 V 52 Ah
  • Battery electrolyte capacity: 4.25 L
  • Battery specific gravity: 1.265 at 20°C (68°F)
  • Throttle pedal free play: 5–10 mm (0.2–0.4 in.)
  • Idle speed: 900 ± 50 rpm
  • Tire air pressure (front): 97 kPa (14 psi)
  • Tire air pressure (rear): 167 kPa (24 psi)
Technical Specifications
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Document Number / Seller:
31633 / Walter Lee
File Size:
10.26 MB
File Type:
PDF
Language:
English
Pages:
64
Printable:
Yes
Category:
UTV
Last updated / verified
Mar 18, 2025

Kawasaki Manual Features & Content Preview

2009–2012 Kawasaki MULE 4010 TRANS4x4 Diesel Assembly Documentation

  • Covers the 2009–2012 Kawasaki MULE 4010 TRANS4x4 Diesel, documenting assembly and preparation for KAF950 series variants
  • Official Kawasaki publication P/N 99931-1497-03, May 2011 revision
  • Contains 59 illustrated assembly and part-specification diagrams
  • Downloads to your account within seconds of checkout
  • Re-download the file any time, no expiration
  • Print resolution preserves exploded-view detail
  • Indexed PDF search covers every chapter and appendix
  • This official 64-page edition is the reference used for the KAF950 series factory assembly requirements

Assembly and Preparation Workflow

The 2009–2012 Kawasaki MULE 4010 TRANS4x4 Diesel assembly manual details the standardized setup procedures required for dealer pre-sale preparation. This publication describes crate handling, uncrating protocols, and the assembly sequence for key components including the steering wheel, cargo bed, rear seat conversion, and front guard. The text outlines structural mounting and fastener requirements to ensure reliable operation of the utility vehicle upon delivery to the customer.

Technical Data and Specifications

Component Reference Values

Key assembly values include the steering wheel nut torque, documented at 52 Nm. The transmission oil capacity is set at 2.5 L. Engine oil drain plug torque is specified at 34 Nm in the assembly data. Battery electrolyte capacity is 4.25 L for the 12 V 52 Ah units. The brake pedal free play should be adjusted to 2–10 mm. This how factory workshop documentation is structured guide also lists standard torque values for general fasteners by diameter.

Reference only — always consult a certified technician before performing service on this equipment.

An official 64-page Kawasaki OEM assembly manual covering the 2009–2012 MULE 4010 TRANS4x4 Diesel, documenting pre-delivery setup, fastener torque specifications, battery activation, and component installation for the entire KAF950 series lineup.

Manual FAQ, Purchase & Download Details

Are parts identification charts, component quantity lists, and assembly hardware reference tables included in the document? keyboard_arrow_down

Manual includes detailed parts check charts that list component names, quantities, and specific dimensional data for fasteners. These sections serve as a reference for verifying the contents of the crate during the assembly process.

Does this manual cover the assembly procedures for the 2009-2012 Kawasaki MULE 4010 TRANS4x4 Diesel? keyboard_arrow_down

Publication is designed for the specified Kawasaki MULE 4010 TRANS4x4 Diesel models and contains assembly and preparation instructions.

Can I find exploded views and diagrams for the seat, steering wheel, and cargo bed components? keyboard_arrow_down

Document contains exploded view illustrations for various vehicle components, including the cargo bed and seating assemblies. These visual aids are designed to assist with identifying parts and their relative positions. They clearly show how individual components like pivot pins and snap pins are organized within their respective assemblies.

Is the standard torque table included in the manual for reference during fastener checks? keyboard_arrow_down

Manual features a standard torque table that provides reference values for fasteners.

What systems and chapters are included in the preparation section of the manual? keyboard_arrow_down

Preparation section covers a wide range of systems, including battery service, transmission oil, brake fluid, fuel, and coolant. Each of these chapters provides specific reference data for preparing the vehicle for service.

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