1996-2003 Polaris Sportsman 400, 500 & Xplorer 500 Service Manual
Covers Polaris Sportsman 400, 500, and Xplorer 500 models from 1996-2003. Includes detailed procedures for engine, transmission, and chassis systems. Ref: W969244, W97CH50A, S97S0AE, W97CD50A
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Sample pages from the 1996-2003 Polaris Sportsman 400, 500 & Xplorer 500 Service Manual manual
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Models Covered & Key Technical Specifications
1996-2003 Polaris Sportsman 400, Sportsman 500 & Xplorer 500 Service Manual
Polaris Sportsman 400, 500 & Xplorer 500 Service Manual | Document-Vault.
- Technical Resolution Data: 505 pages provide extensive coverage for all systems.
- Specific Temperature Range: N/A - ambient operational parameters are not specified.
- Essential Power Rating: N/A - electrical system specifications are detailed within.
- Advanced Memory Capacity: N/A - file size is 64.57 MB for comprehensive data.
- Core Speed Performance: N/A - not applicable to this document type.
- Fundamental Lubrication: Complete lubricant and fluid specifications are listed.
Professional Workshop Service Manual & Technical Specifications
Detailed Operations Hydraulic Manual: Polaris Sportsman 400, 500 & Xplorer 500 (1996-2003) Technical-Briefing
Unit-Designations: Sportsman 400, 500 & Xplorer 500 / Application-Range: 1996-2003 / Conceptual-Layout: Service Manual
All Dimensions and Capacities
| Assessment-Element | Diagnostic-Logic | Logic |
|---|---|---|
| Tire Inflation Pressure | 34.5 kPa (5 PSI) | Standard Pressure |
| Engine Oil Capacity | 1.89 L (2 U.S. qts.) | Lubrication Volume |
| Transmission Oil Capacity | 946.3 cc (32 U.S. oz.) | Fluid Capacity |
| Front Gear Case Capacity | 96 cc (3.25 U.S. oz.) | Gearcase Volume |
| Front Hub Capacity | 75 cc (2.5 U.S. oz.) | Hub Fluid Volume |
Major sections focus on
- Troubleshooting Procedures
- Engine Lubrication
- Carburetor Operation
- Fuel System
- Engine Top End
This comprehensive manual documents all aspects of ATV maintenance and repair. It details procedures for engine systems, including the top and lower ends, as well as fuel and exhaust systems. The document also covers electrical systems, suspension, steering, brakes, and chassis components, ensuring complete coverage for all maintenance and repair needs.
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