2001 Polaris Sportsman 400 & Sportsman 500 DUSE H.O. ATV Service Manual
Repair guide for all 2001 Polaris Sportsman 400, 500 DUSE, and 500 H.O. ATV configurations. Covers all procedures, specifications, and diagnostic flowcharts. Ref: 9915754
Manual Preview
Sample pages from the 2001 Polaris Sportsman 400 & Sportsman 500 DUSE H.O. ATV Service Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
Practical Installation Diagnostic Manual: ATV All-Systems Handbook: Polaris Sportsman 400, 500 DUSE, 500 H.O. (2001) System-Standards
Calibration-Scope: Strategic Digest Collection // Maintenance-Category: Operational Collection // Calibration-Scope: Comprehensive Collection.
- Approved Net Mass: 697 lbs. establishes the standard operating weight Framework.
- Factory Scan Resolution: For optimal data, 1200 dpi limits the maximum print output Topology.
- Primary Rotational Force: 40 ft. lbs. -- signifies the drive clutch retaining bolt torque Threshold.
- General Play Limits: The drive clutch limits requires 0.000 - .001" for proper balance Margin.
- Essential Temperature Range: For optimal operation, 1000 hrs. defines the PVT system service interval Protocol.
- Operational Enclosure Specs: The PVT system sealing ensures a secure air duct assembly Standards.
Professional Workshop Service Manual & Technical Specifications
Practical Installation Diagnostic Manual: ATV All-Systems Handbook: Polaris Sportsman 400, 500 DUSE, 500 H.O. (2001) System-Standards
Calibration-Scope: Strategic Digest Collection // Maintenance-Category: Operational Collection // Calibration-Scope: Comprehensive Collection.
This manual details comprehensive procedures for the Polaris Sportsman 400, 500 DUSE, and 500 H.O. models from 2001. It covers all aspects of operation, maintenance, and repair.
Procedures
Logically requiring...
Procedures
Logically requiring...
Procedures
Logically requiring...
Procedures
Logically requiring...
Procedures
Logically requiring...
Procedures
Logically requiring...
| Table: | Service-Nexus | Baseline | Framework |
|---|---|---|---|
| Clutch Component Torque | Drive Clutch Retaining Bolt | 40 ft. lbs. | |
| PVT System Specification | Drive Belt Tension | 6.18 | |
| Suspension Alignment | Ball Joint Stud Nut | 25 ft. lbs. | |
| Engine Component Torque | Cylinder Base Bolts | 45-49 ft. lbs. | |
| Carburetion Specification | Main Jet | 167.5 | |
| Drive Train Component | Gear Reduction-Low | 6.69/1 |
TOC Summary: Diagnostic procedures address engine performance, clutch systems, fuel systems, and suspension components. Chapters include Engine, Fuel System/Carburetion, Body and Steering, and PVT System.
Prose:
Chapter 1: General Information
This chapter provides essential details on model identification, engine specifications, and standard torque values, laying the foundation for all subsequent service procedures.
Chapter 2: Maintenance
Discover critical maintenance schedules, pre-ride inspections, and detailed procedures for engine oil changes, lubrication, and component servicing.
Chapter 3: Engine
This section offers in-depth guidance on engine removal, installation, and component-level service, including detailed steps for cylinder, piston, and crankshaft procedures.
Chapter 4: Fuel System/Carburetion
Learn about carburetor operation, jetting guidelines, and fuel system maintenance, ensuring optimal engine performance through proper fuel delivery and air-fuel mixture.
Chapter 5: Body and Steering
This chapter covers the disassembly and assembly of body panels, steering components, and suspension systems, ensuring proper alignment and structural integrity.
Torque Statement: This manual documents torque specifications for various components to ensure proper dynamic load distribution.
FAQ
Customer Reviews
Read what our customers say about this Polaris ATV manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (2)