- Sportsman 400 (2002)
- Sportsman 500 H.O. (2002)
Polaris Sportsman 400 and 500 H.O. Service Manual (2002 Models)
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File Specifications
- File Size: 42.78 MB
- File Type: PDF
- Language: English
- Printable: Yes
- Estimated Download Time: 0.88 Minutes
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Models Covered in this Manual
Product Information
Polaris Sportsman 400 and 500 H.O. Service Manual
The Polaris Sportsman 400 and 500 H.O. Service Manual is an essential companion for any owner of these ATVs from 2002. This comprehensive manual provides in-depth insights into the maintenance and repair of your vehicle, ensuring it runs smoothly and efficiently. Whether you are a DIY enthusiast or a professional mechanic, this manual covers everything you need to know about service procedures, specifications, adjustments, and troubleshooting.
What’s Inside
This manual is structured into chapters, each focusing on specific aspects of the Polaris Sportsman:
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Chapter 1: General Information
- Model identification and specifications
- Serial number locations and machine dimensions
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Chapter 2: Maintenance
- Periodic maintenance charts and inspection guidance
- Engine care and fluid control
- Electrical maintenance and troubleshooting tips
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Chapter 3: Engine
- Comprehensive engine specifications and service data
- Step-by-step disassembly and reassembly procedures
- Detailed torque specifications for various engine components
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Chapter 4: Fuel System/Carburetion
- Fuel tank assembly and cleaning procedures
- In-depth carburetor disassembly, inspection, and adjustment guidelines
- Fuel pump operation and troubleshooting advice
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Chapter 5: Body and Steering
- Body panel disassembly and assembly instructions
- Steering assembly details and torque settings
- Tips for A-arm replacement and rear suspension assembly
Whether you need to perform straightforward maintenance or more complex repairs, this manual equips you with the necessary knowledge. A must-have for maintaining the performance of your Polaris Sportsman!
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