2005 Polaris Sportsman 400/500 ATV Service Manual

This comprehensive service manual for the 2005 Polaris Sportsman 400 and 500 ATVs is a must-have for any technician or DIY enthusiast looking to maintain and repair these remarkable vehicles. Designed specifically for use by Polaris ATV service technicians, the manual provides detailed instructions, illustrations, and insider information to ensure all maintenance and repair work is performed safely and correctly.

Key Features:

• Maintenance Procedures: Thorough coverage of periodic maintenance, including lubrication charts for mechanical components, ensuring the longevity and performance of your ATV.
• Component Identification: Clear diagrams and component identification tips for both the 400 and 500 models, making it easier to locate parts and perform repairs.
• Repair Procedures: Step-by-step instructions for servicing different systems, such as the engine, transmission, brakes, and electrical components, ideal for technicians who need quick, reliable guidance.
• Safety Information: Important safety procedures and tips to follow while servicing your ATV, combined with safety alert symbols throughout the manual.
• Troubleshooting Guides: Detailed diagnostic steps to help identify and resolve performance issues, enhancing your troubleshooting efficiency.

What's Inside:

• General Information: Model identification and specifications of the Sportsman 400/500.
• Engine: Detailed engine service and troubleshooting instructions.
• Transmission: Insights into transmission operation and maintenance.
• Electrical: Guidance on the electrical system, including wiring diagrams.
• Component Maintenance: Recommended intervals and service guidelines for all parts.
• Special Tools: List of essential tools required for tasks outlined in the manual.
• Warranty & Service Information: Guidance on warranty claims and services offered by Polaris dealers.

This manual is an invaluable resource for anyone working on Polaris Sportsman ATVs. Each chapter is meticulously organized with a table of contents at the start of every section and an index for quick reference, making it easy to navigate across topics. Whether you’re looking to change the oil, adjust the brakes or replace the transmission, this manual covers all the necessary procedures in detail, ensuring a successful outcome every time!