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2004-2005 Suzuki VZ1600 K4-5 service manual Preview image 1
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2004-2005 Suzuki VZ1600 K4-5 service manual

Models covered in this manual:

VZ1600 K4-5 / Suzuki Motor Corporation

  • 2004 Suzuki VZ1600 K4
  • VZ1600 K4 Marauder
  • VZ1600 K4 Intruder
  • 2005 Suzuki VZ1600 K5
  • VZ1600 K5 Marauder
  • VZ1600 K5 Intruder

Production year(s): 2004-2005

File specifications

File size: 23.87 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages: 618

Printable: Yes
Estimated download time: 0.49 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1. General Information

  • Serial Number Locations
  • Fuel and Oil Recommendations
  • Breaking-In Procedures
  • Cylinder Identification
  • Special Features
  • Safety Precautions
  • Specifications

2. Periodic Maintenance

  • Maintenance Schedule
  • Lubrication Points
  • Periodic Inspection
  • Maintenance Procedures

3. Engine

  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Cylinder Head and Valves
  • Cylinder, Piston, and Rings
  • Crankshaft, Connecting Rods, and Main Bearings
  • Clutch
  • Camshaft and Timing Chain

4. Fuel System

  • Fuel Tank
  • Fuel Pump
  • Fuel Injection System
  • Carburetor
  • Air Cleaner

5. Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Cooler
  • Lubrication Circuit

6. Cooling System

  • Radiator
  • Water Pump
  • Thermostat
  • Coolant Replacement

7. Chassis

  • Frame
  • Suspension
    • Front Suspension
    • Rear Suspension
  • Wheels and Tires
  • Brake System
    • Front Brake
    • Rear Brake
  • Steering
  • Swingarm

8. Electrical System

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Starting System
  • Lighting System
  • Switches
  • Sensors

9. Servicing Information

  • Special Tools
  • Troubleshooting
  • Service Data
  • Tightening Torques
  • Technical Tips

10. Emission Control Information

  • Emission Control System
  • Exhaust System
  • Evaporative Emission Control System

11. VZ1600 K4-5 Specific Information

  • Model-Specific Features
  • Differences from Previous Models
  • Special Maintenance Considerations
  • Model-Specific Technical Specifications

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