RM-Z250 / Suzuki Motor Corporation
Production year(s): 2004
2004 Suzuki RM-Z250 service manual
Models covered in this manual:
File specifications
File type: PDF
Language: _Language:_ English (some of our manuals are multi-language)
Printable: Yes
Estimated download time: 1.15 Minutes
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Product Information
Table of Contents
1. General Information
- Foreword
- General precautions
- Specifications
- Technical data
2. Periodic Maintenance
- Maintenance schedule
- Maintenance procedures
- Lubrication points
- Tightening torques
- Special tools
3. Fuel System
- Fuel tank
- Fuel pump
- Fuel filter
- Carburetor
- Throttle body
4. Cooling System
- Radiator
- Water pump
- Thermostat
- Cooling fan
- Coolant replacement
5. Engine Top End
- Cylinder head
- Valve mechanism
- Cylinder and piston
6. Engine Right Side
- Clutch
- Crankshaft
7. Engine Lubrication System
- Oil pump
- Oil filter
- Lubrication routes
8. Engine Removal/Installation
- Engine removal procedure
- Engine installation procedure
9. Crankshaft/Transmission
- Crankshaft removal and installation
- Transmission removal and installation
- Gear shifting mechanism
10. Wheels/Tires
- Wheel removal and installation
- Tire inspection
- Tire replacement
11. Final Drive
- Drive chain
- Sprockets
- Final drive inspection
12. Brakes
- Brake system overview
- Brake pad replacement
- Brake disc inspection
- Brake fluid replacement
13. Suspension
- Front suspension
- Rear suspension
- Suspension adjustment
14. Steering
- Steering head
- Handlebar
15. Frame
- Frame inspection
- Frame repair
16. Electrical System
- Wiring diagram
- Battery
- Charging system
- Ignition system
- Lighting system
- Indicators
- Sensors
- Switches
17. Appendix
- Troubleshooting
- Service data
- Diagnostic procedures
- Special tools
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