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2003 Suzuki SV650/S service manual

Models covered in this manual:

  • Suzuki SV650/S 2003 Standard Variant
  • Suzuki SV650/S 2003 Sport Variant (with added fairings and slightly altered ergonomics)

File specifications

File size: 120.05 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages: 495

Printable: Yes
Estimated download time: 2.46 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1. General Information

  • Warning/Caution/Note
  • General Precautions
  • Suzuki SV650/S Specifications
  • Serial Number Location
  • Fuel, Oil, and Engine Coolant Recommendations
    • Fuel
    • Engine Oil
    • Brake Fluid
    • Front Fork Oil
    • Engine Coolant
    • Water for Mixing
    • Anti-freezing Coolant
    • Liquid Amount of Water/Engine Coolant
  • Break-In Procedures
  • Cylinder Identification
  • Information Labels
  • Specifications
  • Country and Area Codes

2. Periodic Maintenance

  • Maintenance Schedule
  • Maintenance Procedures
  • Lubrication Points
  • Tightening Torques
  • Special Tools

3. Engine

  • Engine Removal and Installation
  • Cylinder Head
  • Valve Mechanism
  • Cylinder and Piston
  • Crankshaft
  • Clutch
  • Transmission
  • Lubrication System

4. FI System Diagnosis

  • Diagnostic Tools
  • Error Code Identification
  • Sensor Inspection
  • Fuel Injection System Troubleshooting

5. Fuel System and Throttle Body

  • Fuel Tank
  • Fuel Pump
  • Fuel Filter
  • Throttle Body
  • Throttle Cable Adjustment
  • Idle Speed Adjustment

6. Cooling and Lubrication System

  • Radiator
  • Water Pump
  • Thermostat
  • Cooling Fan
  • Coolant Replacement
  • Oil Pump
  • Oil Filter

7. Chassis

  • Frame
  • Front Fork
  • Rear Shock Absorber
  • Wheels
  • Tires
  • Brakes
  • Steering
  • Suspension

8. Electrical System

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Lighting System
  • Indicators
  • Sensors
  • Switches

9. Servicing Information

  • Service Data
  • Troubleshooting
  • Diagnostic Procedures
  • Special Tools

10. Emission Control Information

  • Emission Control System
  • Exhaust Gas Recirculation (EGR) System
  • Catalytic Converter
  • Evaporative Emission Control System

11. Wiring Diagram

  • Complete Wiring Diagrams
  • Color Codes
  • Connector Locations

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