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2010-2012 Polaris 600, 800 Rush, Switchback, Assault, Pro, RMK manual Preview image 1
2010-2012 Polaris 600, 800 Rush, Switchback, Assault, Pro, RMK manual Preview image 2
2010-2012 Polaris 600, 800 Rush, Switchback, Assault, Pro, RMK manual Preview image 3
2010-2012 Polaris 600, 800 Rush, Switchback, Assault, Pro, RMK manual Preview image 4
2010-2012 Polaris 600, 800 Rush, Switchback, Assault, Pro, RMK manual Preview image 5
2010-2012 Polaris 600, 800 Rush, Switchback, Assault, Pro, RMK manual Preview image 6

2010-2012 Polaris 600, 800 Rush, Switchback, Assault, Pro, RMK manual

Models covered in this manual:

  • 2010 Polaris 600 Rush
  • 2011 Polaris 600 Rush
  • 2011 Polaris 800 Rush
  • 2011 Polaris 800 Switchback Assault
  • 2011 Polaris 800 RMK 155
  • 2011 Polaris 800 RMK Assault
  • 2011 Polaris 800 Pro RMK 155 163
  • 2012 Polaris 600 Rush
  • 2012 Polaris 800 Rush
  • 2012 Polaris 800 Rush Pro-R LE
  • 2012 Polaris 600 Switchback
  • 2012 Polaris 800 Switchback
  • 2012 Polaris Switchback Assault
  • 2012 Polaris 600 RMK 144
  • 2012 Polaris 600 RMK 155
  • 2012 Polaris 600 Pro RMK 155
  • 2012 Polaris 800 RMK 155
  • 2012 Polaris 800 RMK Assault
  • 2012 Polaris 800 Pro RMK 155 163

File specifications

File size: 37.95 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.78 Minutes
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Product Information

Table of Contents

General Information

  1. Model Specifications
    • 2010 600 Rush
    • 2011 600 Rush
    • 2011 600 Switchback Assault
    • 2011 800 Rush
    • 2011 800 Rush Pro-R
    • 2011 800 Switchback Assault
    • 2011 800 RMK 155/163
    • 2012 600 Rush
    • 2012 600 Rush Pro-R
    • 2012 600 Switchback
    • 2012 800 Rush
    • 2012 800 Rush Pro-R
    • 2012 800 Switchback Assault
    • 2012 800 RMK Pro
  2. Snowmobile Number Designations
  3. Vehicle Identification Number
  4. Publication Part Numbers
  5. Standard Torque Specifications
  6. Conversion Factors
  7. Lubrication Specifications
  8. Glossary of Terms
  9. Special Tools
  10. Service Specifications
  11. Emission Control Information
  12. Customer Information

Maintenance

  1. Periodic Maintenance
    • Maintenance Schedule
    • Daily Checks
    • Weekly Checks
    • Monthly Checks
  2. Maintenance Procedures
    • Engine Oil Change
    • Transmission Oil Change
    • Coolant Change
    • Brake Fluid Change
    • Lubrication Points
    • Inspection Procedures

Engine

  1. Engine Removal and Installation
    • Preparation
    • Procedure
  2. Engine Disassembly and Assembly
    • Disassembly Procedure
    • Inspection
    • Assembly Procedure

Fuel System

  1. Fuel Tank
    • Removal
    • Installation
    • Inspection
  2. Fuel Lines
    • Inspection
    • Replacement
  3. Carburetor/Injection
    • Removal
    • Disassembly
    • Cleaning
    • Assembly
    • Installation
    • Adjustment

Cooling System

  1. Radiator
    • Removal
    • Inspection
    • Installation
  2. Cooling Fan
    • Removal
    • Inspection
    • Installation
  3. Coolant Hoses
    • Inspection
    • Replacement

Electrical System

  1. Charging System
    • Battery Removal and Installation
    • Battery Charging
    • Battery Inspection
    • Battery Connections
    • Battery Testing
  2. Ignition System
    • Ignition Coil Removal, Inspection, Installation
    • Spark Plug Inspection, Replacement
  3. Starting System
    • Starter Motor Removal, Inspection, Installation
    • Starter Relay Inspection, Replacement
  4. Lighting and Signaling Systems
    • Headlight Removal, Inspection, Installation
    • Taillight Removal, Inspection, Installation
    • Turn Signal Removal, Inspection, Installation
  5. Electrical Components
    • Fuse Inspection and Replacement
    • Relay Inspection and Replacement
  6. Wiring Diagram

Chassis

  1. Front Suspension
    • Removal
    • Inspection
    • Installation
  2. Rear Suspension
    • Removal
    • Inspection
    • Installation
  3. Wheels and Tires
    • Wheel Removal and Installation
    • Tire Inspection and Replacement
  4. Steering
    • Inspection
    • Adjustment

Brakes

  1. Brake System
    • Brake Lines Inspection, Replacement
    • Brake Pads Inspection, Replacement
    • Brake Fluid Change

Body and Frame

  1. Body Panels
    • Removal
    • Installation
  2. Seat
    • Removal
    • Installation
  3. Frame
    • Inspection
    • Maintenance

Troubleshooting

  1. Engine Issues
    • Starting Problems
    • Performance Issues
  2. Electrical Issues
    • Battery Problems
    • Lighting Problems
  3. Mechanical Issues
    • Suspension Problems
    • Brake Problems

Appendix

  1. Technical Data
  2. Special Tools
  3. Service Data
  4. Conversion Tables

Index


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