2004 Polaris RMK & Switchback Snowmobile Service Manual
Official service manual for 2004 Polaris Trail RMK, 600 RMK, 700 RMK, 800 RMK, 600 Switchback, 700 Switchback, and 800 Switchback snowmobiles
Polaris Models Covered & Key Technical Specifications
Models: Trail RMK, 600 RMK, 700 RMK, 800 RMK, 600 Switchback, 700 Switchback, 800 Switchback
Sub-models / Variants: 144", 151", 159"
Trade Names: Liberty, Switchback
Model Year: 2004
Serial Numbers: S04NJ5BS(A), S04NK6ES(A,B,C), S04NK7CS(A,B,C), S04NL7CS(A,B,C), S04NK8CS(A,B,C), S04NL8CS(A,B,C), S04NM8CS(A,B), S04NS6ES(A,B), S04NS7CS(A), S04NS8CS(A)
Technical Data:
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Engine types: 544 cc (EC55), 599 cc (S2474), 701 cc (S2471), 794 cc (S2462, S2473)
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Fuel system: Mikuni VM34SS, TM38, VM40, or TM40 carburetors
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Drive system: P-85 drive clutch, Team Roller Reverse driven clutch
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Track widths: 15 inches
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Track lengths: 136, 144, 151, 159 inches
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Ignition timing: Varies by engine model, generally 14°–29° BTDC @ 3000–6500 RPM
Polaris Manual Features & Content Preview
This official 294-page OEM shop manual (P/N 9918587) provides the exact factory specifications needed for the 2004 Polaris RMK and Switchback lineups. Built for technicians and serious DIY mechanics, it covers the 600, 700, and 800 Liberty engines across all track configurations (Trail, 144", 151", and 159").
- Instant download directly to your account immediately after checkout
- Fully indexed, searchable PDF format to quickly locate any chapter or appendix
- 47 exploded-view diagrams and 16 engine torque sequence charts for precise tear-downs
- No DRM restrictions on printing—print the pages you need for the shop floor
- Permanent access via your account for reliable backup against data loss
Documentation Scope Instead of generic overviews, this manual delivers the granular data required for professional workshop environments. The documentation breaks down complete engine disassembly and reassembly, cooling system routing, and drive system configuration. You get full access to the factory procedures for carburetor tuning, clutch system alignment, and EDGE chassis suspension setups. It also includes comprehensive wiring diagrams and electrical system diagnostics specifically mapped out for the Liberty powerplants.
Technical Preview Inside, you will find exact clearances and tolerances, such as the 18–22 ft. lbs. cylinder head torque for the 600/700/800 models and 16.6–18 ft. lbs. crankcase bolt torque for EC55 variants. Electrical outputs (rated at 280 watts for the big blocks) and liquid cooling capacities (4.3 quarts) are explicitly listed. Understanding factory workshop documentation is structured strictly for professional reference. Always ensure you are reviewing these OEM specifications and prioritizing standard workshop safety protocols before applying any torque wrench to your sled.
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