2004 Polaris Pro-X / Pro-X2 / RMK / Switchback / Indy / Frontier Service Manual (P/N 9918866, 9918850)

The download contains two Polaris OEM parts catalogs covering the 2004 Frontier Classic S04ND7DS and S04ND7DSA and the 2004 Frontier Touring S04NT7DS. Together they form a 104-page PDF set: Frontier Classic Parts Manual P/N 9918865 / Microfiche P/N 9918866 (54 pages, issued 8/03) and Frontier Touring Parts Manual P/N 9918849 / Microfiche P/N 9918850 (50 pages, issued 4/03).

Built as a component-identification reference, this set is suited to technicians, parts-counter staff, restorers, and experienced owners who can work from exploded views and factory part-number tables; it is not a how-to repair manual.

• Exact factory coverage — Model-specific catalog pages keep the two Frontier Classic codes together while giving the Frontier Touring its own parts tables, making it easier to separate shared chassis and engine items from trim-specific hardware.
• Four-stroke engine and fuel system — Illustrated breakdowns identify the short-block kit and its crankcase, crankshaft and piston, cylinder and cylinder-head, camshaft and valvetrain, oil/water-pump, intake/exhaust, throttle-body, fuel-rail, injector, recoil, starter, and magneto components.
• Drive and braking assemblies — Exploded views cover the drive clutch, driven clutch, reverse shift linkage, chaincase internals, drive train, jackshaft-related hardware, and brake assembly with individual fasteners, bearings, seals, sprockets, shafts, and service kits called out.
• Frontier Classic configurations — The catalog separates standard and adjustable seat layouts and details the M-10 and M-10 ACE rear-suspension hardware, including rail mounting, front and rear torque arms, front/rear shock internals, and the ACE electric module with its potentiometer and harness parts.
• Frontier Touring equipment — Dedicated plates show the two-up seat, passenger grab-handle and heated-grip parts, cargo box/taillight assembly, bumper, hitch, snow flap, and the Touring rail, torque-arm, rear-suspension, and rear-track-shock layouts.
• Chassis, steering, electrical, and trim — Coverage extends to the main chassis, front suspension, skis, steering tie rods and handlebars, cooling system, gas tank, nosepan, hood, console, battery box, ECU and load-shed components, relays, switches, harnesses, decals, and factory tool-kit contents.

Illustrated Parts Reference

Across both catalogs, 95 illustrated assembly pages pair exploded views with reference number, OEM part number, quantity, and factory description columns. Particularly useful plates include Chaincase, Crankshaft and Piston, Cylinder and Cylinder Head, Rail Mounting (M-10), Electric Module (M-10 ACE), and Cargo Box/Taillight Assembly. The tables also identify complete assemblies and kits where offered, such as the short block, crankcase, crankshaft, piston, piston-ring, shift-fork/shaft, shock, and decal kits.

The Classic tables flag M-10-only and M-10 ACE-specific rails, bumpers, fasteners, shock parts, springs, and electrical hardware within the relevant assemblies. Those callouts matter: treating the two suspension configurations as interchangeable can produce a mismatched parts order or incorrect reassembly. Touring-specific passenger-seat, heater, cargo, hitch, and rear-suspension components are cataloged separately rather than folded into the Classic listings.

Important Scope Limit

Polaris states that these illustrations are for replacement-parts reference only and are not to be used for assembly. The PDFs do not contain step-by-step removal or installation instructions, engine-rebuild sequences, torque specifications, wear limits, electrical pinouts, diagnostic charts, calibration routines, or wiring diagrams. Use the catalogs to identify the correct component before a repair, and pair them with the appropriate service manual for repair procedures and safety-critical assembly information. An exploded parts view should not be treated as a repair sequence.

Both publications also warn that part numbers may have changed since the microfiche was issued. Confirm the exact model code and current part-number supersession before ordering, especially when selecting between Frontier Classic M-10, M-10 ACE, and Frontier Touring assemblies.