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2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual Preview image 1
2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual Preview image 2
2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual Preview image 3
2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual Preview image 4
2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual Preview image 5
2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual Preview image 6

2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual

Models covered in this manual:

  • Pro X 440
  • Pro X 550
  • Pro X 600
  • Pro X 700
  • Pro X 800
  • Pro X2
  • Pro XR

Production/model years: 2004

File specifications

File size: 130.62 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 2.68 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1. General Information

  • 1.1 Introduction
  • 1.2 Model Identification
  • 1.3 Safety Precautions
  • 1.4 Specifications
  • 1.5 Vehicle Identification Number (VIN)

2. Maintenance

  • 2.1 Maintenance Schedule
  • 2.2 Maintenance Procedures
  • 2.3 Fluid Levels
  • 2.4 Lubrication Guide
  • 2.5 Adjustments

3. Engine

  • 3.1 Engine Removal and Installation
  • 3.2 Engine Disassembly
  • 3.3 Engine Assembly
  • 3.4 Carburetion
  • 3.5 Cooling System

4. Fuel System

  • 4.1 Fuel Delivery System
  • 4.2 Carburetor Adjustment
  • 4.3 Fuel Pump
  • 4.4 Air Intake System

5. Clutching

  • 5.1 Clutch Removal and Installation
  • 5.2 Clutch Inspection
  • 5.3 Clutch Tuning

6. Final Drive

  • 6.1 Chaincase
  • 6.2 Drive Shaft
  • 6.3 Sprockets

7. Brake System

  • 7.1 Brake Maintenance
  • 7.2 Brake Inspection
  • 7.3 Hydraulic Brake System

8. Suspension

  • 8.1 Front Suspension
  • 8.2 Rear Suspension
  • 8.3 Shocks and Springs

9. Steering

  • 9.1 Steering Assembly
  • 9.2 Skis and Alignment

10. Body and Frame

  • 10.1 Hood and Bodywork
  • 10.2 Seat Removal
  • 10.3 Frame Inspection

11. Electrical Systems

  • 11.1 Ignition System
  • 11.2 Electrical Components
  • 11.3 Lighting System
  • 11.4 Wiring Diagrams

12. Troubleshooting

  • 12.1 Engine Troubleshooting
  • 12.2 Fuel System Troubleshooting
  • 12.3 Electrical Troubleshooting
  • 12.4 Suspension Troubleshooting

13. Appendix

  • 13.1 Torque Specifications
  • 13.2 Standard Maintenance Charts
  • 13.3 Service Tools

14. Index

The 2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed instructions and information on maintaining, troubleshooting, and repairing the various components of these Polaris Pro X snowmobile models.

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