- Pro X 440
- Pro X 550
- Pro X 600
- Pro X 700
- Pro X 800
- Pro X2
- Pro XR
Production/model years: 2004
2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR service manual
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(incl. VAT) - Instant Download
File Specifications
- File Size: 130.62 MB
- File Type: ZIP
- Language: English
- Printable: Yes
- Estimated Download Time: 2.68 Minutes
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Models Covered in this Manual
Product Information
Table of Contents
1. General Information
- 1.1 Introduction
- 1.2 Model Identification
- 1.3 Safety Precautions
- 1.4 Specifications
- 1.5 Vehicle Identification Number (VIN)
2. Maintenance
- 2.1 Maintenance Schedule
- 2.2 Maintenance Procedures
- 2.3 Fluid Levels
- 2.4 Lubrication Guide
- 2.5 Adjustments
3. Engine
- 3.1 Engine Removal and Installation
- 3.2 Engine Disassembly
- 3.3 Engine Assembly
- 3.4 Carburetion
- 3.5 Cooling System
4. Fuel System
- 4.1 Fuel Delivery System
- 4.2 Carburetor Adjustment
- 4.3 Fuel Pump
- 4.4 Air Intake System
5. Clutching
- 5.1 Clutch Removal and Installation
- 5.2 Clutch Inspection
- 5.3 Clutch Tuning
6. Final Drive
- 6.1 Chaincase
- 6.2 Drive Shaft
- 6.3 Sprockets
7. Brake System
- 7.1 Brake Maintenance
- 7.2 Brake Inspection
- 7.3 Hydraulic Brake System
8. Suspension
- 8.1 Front Suspension
- 8.2 Rear Suspension
- 8.3 Shocks and Springs
9. Steering
- 9.1 Steering Assembly
- 9.2 Skis and Alignment
10. Body and Frame
- 10.1 Hood and Bodywork
- 10.2 Seat Removal
- 10.3 Frame Inspection
11. Electrical Systems
- 11.1 Ignition System
- 11.2 Electrical Components
- 11.3 Lighting System
- 11.4 Wiring Diagrams
12. Troubleshooting
- 12.1 Engine Troubleshooting
- 12.2 Fuel System Troubleshooting
- 12.3 Electrical Troubleshooting
- 12.4 Suspension Troubleshooting
13. Appendix
- 13.1 Torque Specifications
- 13.2 Standard Maintenance Charts
- 13.3 Service Tools
14. Index
The 2004 Polaris Pro X 440, 550, 600, 700, 800, X2, XR repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed instructions and information on maintaining, troubleshooting, and repairing the various components of these Polaris Pro X snowmobile models.
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