1966-1973 Triumph GT6 Workshop Manual Supplement

This workshop manual supplement covers the Triumph GT6 models from 1966-1973, incorporating emission control equipment. Publication Part Number 545048, 1st Edition.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Triumph Models Covered & Key Technical Specifications

Models: Triumph GT6 Mk. 1, Triumph GT6 Mk. 2, Triumph GT6 Mk. 3, Triumph Vitesse 2-litre, Triumph Vitesse Mk. 2
Sub-models / Variants: Saloon, Convertible, USA Market, Sweden Market, High Compression (HE), Low Compression (LE)
Trade Names: Triumph GT6, Vitesse 2-litre
Build Years: 1966–1973
Serial Numbers: KC1 (GT6 Mk. 1), KC50,001 (GT6 Mk. 2), KE1 (GT6 Mk. 3), KF1 (GT6 Mk. 3 USA), KG1 (GT6 Mk. 3 Sweden), HC1 (Vitesse 2-litre), HC50,001 (Vitesse Mk. 2)
Technical Data:

  • Engine Displacement: 79.2 cubic inches (GT6 models)
  • Compression Ratio: 8.5:1
  • Ignition Firing Order: 1-3-4-2
  • Transmission: 4-speed, optional overdrive
  • Carburettors: Twin S.U. side draft
  • Brake System: Girling servo-assisted
  • Wheelbase: 83 inches (GT6), 91 inches (Vitesse Saloon/Convertible)
Technical Specifications
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Document Number / Seller:
23579 / George Diaz
File Size:
85.23 MB
File Type:
ZIP
Language:
English
Pages:
700+
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 31, 2025

Triumph Manual Features & Content Preview

Technical Scope and Data for 1966–1973 Triumph GT6 and Vitesse

  • Covers 1966–1973 Triumph GT6 and Vitesse 2-litre models, including Mk. 1, Mk. 2, Mk. 3, and Vitesse Mk. 2 variants with emission control configurations
  • Official Triumph publication Part Number 545048, 1st edition supplement
  • Contains 47 detailed exploded-view diagrams and 15 comprehensive tightening torque tables for engine, suspension, and chassis assembly
  • Delivered as a direct download the moment payment clears
  • File link appears in your order confirmation straight away
  • Page spreads stay legible when printed at original size
  • OCR text layer lets you jump to a torque spec by keyword
  • This supplement provides the necessary technical data for servicing 1968-onward USA-market emission systems not found in earlier standard manuals

Documentation Walkthrough

The 1966–1973 Triumph GT6 and Vitesse workshop manual supplement provides essential data for maintaining and servicing these classic British performance vehicles. This document organizes technical content into primary groupings, covering general servicing, engine modifications, and specialized emission control equipment. Detailed chapters examine carburetor tuning, ignition system specifications, and crankshaft maintenance. The manual further documents comprehensive adjustment data for the SU side-draft carburetors and provides clear figures for distributor settings, valve timing, and piston ring tolerances.

Additional sections focus on unit identification through serial number prefixes, paint and trim coding, and vehicle dimension charts. The text documents the specific modifications required for US emission-regulated models, including unique camshaft profiles, cylinder head configurations, and crankshaft pulley timing marks. For owners of the 1966–1973 Triumph GT6, this publication serves as the authoritative factory reference for maintaining factory-correct performance and mechanical integrity.

Specification Highlights

Engine component specifications are documented for precision assembly and wear inspection. Cylinder head bolt torque values are specified at 65–70 lb-ft for GT6 Mk. 2 models in the engine data table. Valve clearance for the intake is listed at 0.010 in in the engine dimensions and tolerances section. The Triumph GT6 Mk. 3 distributor contact gap is specified at 0.015 in. Coolant system capacity is documented at 13.2 pints for Vitesse 2-litre variants. Reference factory workshop documentation to understand how the original manufacturer specified rebuild tolerances for these engines. Reference only — always consult a certified technician before performing service on this equipment. This official factory publication documents the specific maintenance and adjustment parameters for the 1966–1973 Triumph GT6 and Vitesse 2-litre, covering emission control systems, engine reconditioning, and chassis assembly technical data.

Manual FAQ, Purchase & Download Details

Is the Triumph GT6 1966-1973 Workshop Manual Supplement provided in PDF format? keyboard_arrow_down

Document is delivered as a downloadable PDF file that is compatible with most modern devices.

Does the manual include technical data for the Spitfire Mk 3 and TR4A models? keyboard_arrow_down

Supplement includes dedicated sections and data tables relevant to the Spitfire Mk 3 and TR4A models, specifically regarding emission control equipment and engine modifications.

What kind of engine-related reference information is included in this publication? keyboard_arrow_down

Manual contains detailed specification tables covering bore and stroke, compression ratios, and valve guide dimensions. It also features exploded views of the engine components and diagrams showing oil circulation paths.

Are there specific reference values listed for the S.U. carburettors within this document? keyboard_arrow_down

Content includes technical data for carburettor settings, jet restrictions, and damper adjustments specifically for the S.U. emission carburettors.

Does the manual provide tightening torque specification tables for the engine and chassis components? keyboard_arrow_down

Document includes comprehensive tightening torque tables that list specified values in both pound-feet and kilogram-meters for various engine, transmission, and suspension components.

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