2003 Polaris RMK Series Snowmobile Service Manual

Complete 2003 Polaris RMK Series Service Manual for Trail RMK, 600 RMK, 700 SKS, 700 RMK, 800 SKS, 800 RMK models. Publication PN 9918051.

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Document Details

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Document Number / Seller:
32172 / Sarah Collins
File Size:
10.44 MB
File Type:
PDF
Language:
English
Pages:
378
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jan 1, 2025

Models Covered & Key Technical Specifications

2003 Polaris RMK Series Service Manual: Trail RMK, 600 RMK, 700 SKS, 700 RMK, 800 SKS, 800 RMK, 700 EDGE RMK, 800 EDGE RMK, 800 EDGE Vertical Escape RMK (2003) Reference-Archive

This is the definitive service manual for your 2003 Polaris RMK snowmobile.

  • Calibrated Print Quality: 240 Watts output ensures sharp image definition for all diagrams and illustrations.
  • Rated Securement Values: The engine mounting bolts are torqued to 28 ft-lbs for secure chassis attachment.
  • Critical Liquid Volume: The cooling system holds 4.9 quarts of coolant for optimal thermal management.
  • Universal Power Rating: The flywheel generates 240 Watts for essential electrical system functions.
  • Maximum Temperature Range: Ambient temperature specifications range from below -30°F (-34°C) to above +50°F (+10°C).
  • Documented Output Quality: The ignition timing is set at 27° BTDC @ 3500 RPM for optimal combustion.

Professional Workshop Service Manual & Technical Specifications

2003 Polaris RMK Series Service Manual: Trail RMK, 600 RMK, 700 SKS, 700 RMK, 800 SKS, 800 RMK, 700 EDGE RMK, 800 EDGE RMK, 800 EDGE Vertical Escape RMK (2003) Reference-Archive

Engine-Type: Fan Cooled Reed Assist Twin // Product-Line: RMK Series // Product-Line: Deep Snow Introduction This comprehensive service manual provides detailed procedures for the maintenance, troubleshooting, and repair of the 2003 Polaris RMK Series snowmobiles. It covers all models including Trail RMK, 600 RMK, 700 SKS, 700 RMK, 800 SKS, 800 RMK, 700 EDGE RMK, 800 EDGE RMK, and 800 EDGE Vertical Escape RMK. The manual is structured to guide technicians through every aspect of service, from basic maintenance to complex engine and clutch overhauls.

Table of Contents Summary

  • Carburetion Procedures
  • Drive and Driven Clutch Service
  • Engine Disassembly and Assembly
  • Electrical System Diagnostics
  • Suspension and Chassis Maintenance

Detailed Coverage The manual meticulously documents various systems, including engine specifications, carburetor adjustments, clutch service, and electrical troubleshooting. It offers insights into component operations and provides step-by-step guidance for disassembly and reassembly. Specific sections address jetting charts for varying conditions, clutch component data, and detailed engine torque specifications. The procedures are clearly explained, supported by diagrams and illustrations to ensure accurate service.

Service Information This document details maintenance and repair procedures for the engine, including torque specifications for critical fasteners, ensuring proper engine assembly and longevity. It also covers clutch adjustments and drive belt service, vital for optimal performance and efficiency. Regular maintenance as described within this manual will help ensure the longevity and performance of your Polaris RMK snowmobile.

FAQ

What **calibrated** values are specified for the system architecture? keyboard_arrow_down

240 Watts is the specified alternator output, ensuring sufficient power for the snowmobile's electrical systems.

Assess the **applicable** tool requirements for clutch service. keyboard_arrow_down

Factory authorized special tools such as a Clutch Compression Tool (PN 8700220) and a Spider Spanner Nut Driver (PN 2870338) are essential for proper drive clutch maintenance and repair.

What **exact** electrical values are provided in the manual? keyboard_arrow_down

The manual specifies a voltage regulator (LR7) and notes that the LR7 is a full wave voltage regulator, crucial for battery charging.

Confirm the **specific** calibration settings for the engine. keyboard_arrow_down

Ignition timing is specified at 27° BTDC @ 3500 RPM for optimal performance and engine health.

What **designated** clearance measurements are critical for engine assembly? keyboard_arrow_down

The piston pin C-clip installation requires careful attention; the tool is PN 2872401 for small blocks (500-600 Domestic Engines) and PN 2872622 for large blocks (700-800 Domestic Engines) to ensure proper seating.

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Reviews (2)

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New
The manual is incredibly detailed and easy to follow. I had a smooth download process, and the support team was very responsive to my inquiries. Definitely recommend!
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New
This service manual has everything I needed to maintain my Polaris RMK. The diagrams are clear, and the troubleshooting section is a lifesaver. The email support was quick and helpful!