2007 Polaris Ranger 500 Service Manual

2007 Polaris Ranger 500 Service Coverage

• Covers the 2007 Polaris Ranger 2x4, 4x4 Carb, and 4x4 EFI models, documenting service for single-cylinder 499 cc SOHC liquid-cooled engines
• Official Polaris publication P/N 9920634 (Carb) and 9920635 (EFI) owner documentation, sourced from the 2007 Polaris Ranger 500 service manual fleet
• Contains 56 individual exploded-view diagrams, 16 maintenance task tables, 14 electrical reference specifications, and 4 specific fuel injection diagnostic flow charts
• Delivered as a direct download the moment payment clears
• Stored against your account so you can retrieve it after a hard-drive loss
• Full-text search finds any part number in seconds
• Suitable for printing individual sections for shop-floor use
• This 2007 first edition is the factory reference manual for all R07RB/R07RH model variants, providing the exact factory-specified clearances and torque settings for the EH50PLE power unit.

Service and Maintenance Overview

This 344-page official Polaris service manual provides technical data and maintenance procedures for the 2007 Polaris Ranger 500, including the 2x4, 4x4 Carb, and 4x4 EFI configurations. The text spans ten major sections including general information, maintenance, engine internals, carburetion and EFI tuning, chassis, steering and suspension, drivetrain, transmission, braking systems, and electrical system diagnostics. It provides clear guidance on fluid service, valve clearance adjustments, clutch maintenance, and cooling system pressure testing, ensuring all service tasks are performed to manufacturer standards.

Technical Specifications and Data

The 2007 Polaris Ranger 500 manual documents critical reference values for engine assembly and chassis maintenance. Engine compression is listed as 60-90 PSI for standard testing, while intake and exhaust valve clearance is specified at 0.006 inches (0.15 mm). Transmission oil capacity is documented at 15.2 oz. (450 ml), and the rear gearcase requires 18 oz. (532 ml) of fluid. Cylinder head bolt tightening follows a multi-stage pattern, with final-stage torques specified in the engine assembly data. The manual lists standard spark plug gap for all variants at 0.035-0.036 inches (0.9 mm) depending on fuel delivery method.

Reference only — always consult a certified technician before performing service on this equipment. An official 344-page Polaris OEM workshop manual covering the 2007 Polaris Ranger 500, documenting engine, chassis, electrical, and fuel-injection specifications for the R07-series build.