Polaris 340 Edge Touring, Trail Touring, Trail Touring Deluxe, 600 Edge Touring, 800 Edge Touring, and Widetrak LX Snowmobile Service Manual 2005 (P/N 9919304)
300 Pages • 31.81 MB • Instant, Printable PDF
Polaris Models Covered & Key Technical Specifications
Models: 340 Edge Touring, Trail Touring, Trail Touring Deluxe, 600 Edge Touring, 800 Edge Touring, Widetrak LX
Sub-models / Variants: 340 Edge Touring (2005), Trail Touring (2005), Trail Touring Deluxe (2005), 600 Edge Touring (2005), 800 Edge Touring (2005), Widetrak LX (2005)
Model Years: 2005
Serial Numbers: S05NT3A(S,E), S05NU5B(S,E), S05NT5B(S,E), S05NT6E(E,S)(A,B), S05NT8CS(E), S05SU4BS(E)
Technical Data:
- Engine Types: 340 (Fuji Fan-Cooled), 544 (Fuji Fan-Cooled), 599 (Liberty Liquid), 794 (Liberty Liquid), 488 (Fuji Fan-Cooled)
- Carburetion Types: Mikuni VM30SS, VM34, TM38, TM40, VM34SS
- Transmission / Reverse: P-85 Drive Clutch, Team Roller Reverse, Electronic or Mechanical Reverse
- Track Lengths: 136" (Edge variants), 156" (Widetrak LX)
- Electrical Output: 200–280 watts depending on model
- Standard Spark Plug: NGK BR8ES, BR9ES, or Champion RN57YCC / RN3C
Polaris Manual Features & Content Preview
- Built for owners and workshops servicing the 2005 Polaris 340 Edge Touring, Trail Touring, Trail Touring Deluxe, 600 Edge Touring, 800 Edge Touring, and Widetrak LX snowmobiles.
- Official 300-page OEM publication (P/N 9919304, published 2003).
- Contains 56 individual component exploded-view diagrams and 18 detailed torque specification tables.
- Details the exact factory-grade service data, fuel-injection specifications, and diagnostic parameters established by Polaris for the entire 2005 model year lineup.
Engine and Maintenance Walkthrough
This manual documents the 2005 Polaris Touring and Widetrak LX snowmobile family. It provides exact maintenance and repair specifications for powerplants ranging from the 340cc fan-cooled Fuji up to the 800cc Liberty liquid-cooled twin. You will find eleven core chapters breaking down engine internals, fuel delivery systems, clutching, steering, suspension configurations, final drive, and electrical networks. The documentation maps out service parameters for recoil assemblies, cooling system management, and exhaust valve maintenance. We also see expert insight into the 600 and 800 Liberty engine variants. This includes complete stator disassembly and reassembly guidelines directly from the manufacturer.
Specification Highlights and Technical Reference
Professional technicians need reliable data. This reference delivers comprehensive torque values for cylinder heads, crankcases, and engine mounts to ensure assembly accuracy during heavy overhauls. It covers detailed carburetion settings for Mikuni VM and TM series carburetors, featuring altitude and ambient temperature jetting charts. Fluid capacity tables provide precise volume limits for fuel tanks, oil tanks, and chaincase reservoirs. Furthermore, strict maintenance schedules outline the required intervals for brake inspection, belt servicing, and track tensioning to preserve mechanical longevity. Before executing any of these procedures, ensure you review all factory safety notices or consult a certified technician to verify safe service practices on this equipment.
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