2008 Polaris Ranger 500 2x4 / 4x4 EFI Service Manual

Covers Ranger 2x4 & 4x4 EFI models with procedures for engine, drivetrain, body, steering, suspension, clutching, and fuel system. PN 9921267.

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Document Details

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Document Number / Seller:
32185 / Walter Gonzalez
File Size:
24.67 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
May 3, 2025

Models Covered & Key Technical Specifications

Polaris Ranger 500 2x4 / 4x4 EFI (R08RB50AA) - 2008

Covers the Ranger 500 2x4 and 4x4 EFI models, detailing...

  • Technical Resolution Data: 113 in. / 287 cm establishes the overall vehicle length for both models.
  • Specific Temperature Range: For optimal operation, 11 in. / 27.9 cm defines the ground clearance Framework.
  • Essential Power Rating: 250 watts @ 5000 RPM -- signifies the maximum alternator output Threshold.
  • Advanced Memory Capacity: The engine displacement requires 499 cc for standard operation Logic.
  • Core Speed Performance: Maximum engine RPM reaches 6600 RPM Parameters.
  • Critical Fuel Capacity: The fuel tank requires 9 gal. (34 L) for complete fueling Requirements.

Professional Workshop Service Manual & Technical Specifications

Authoritative Operations Reference Manual: Polaris Ranger 500 2x4 4x4 EFI Service Manual (Side-by-Side (SxS)), 2008 edition Calibration-Manual

Conceptual-Layout: 2008 Polaris Ranger 500 2x4 / 4x4 EFI // Service-Level: UTV / Engine Logic // Conceptual-Layout: Service Manual

Performance-Element System-Path Calibration-Spec
Engine Drivetrain Carburetion
Body Suspension Electrical
Steering Clutching Fuel System

Maintenance hierarchies are structured into clear sections:

Engine Details

This manual provides comprehensive information on engine disassembly, component inspection, and reassembly. It includes detailed procedures for valve clearance adjustment, piston installation, and cylinder inspection, ensuring optimal engine performance.

Drivetrain and Electrical Systems

Explore in-depth coverage of the drivetrain, including PVT system service, clutch alignment, and drive belt inspection. The electrical system section details ignition coil tests, ECU replacement, and troubleshooting for EFI components.

Chassis, Body, and Suspension

Find detailed instructions for body component removal, steering assembly, front and rear A-arm replacement, and suspension adjustments. The manual guides you through chassis and main frame service, ensuring structural integrity and proper handling.

Fuel and Clutching Systems

Learn about the carburetor service, fuel tank assembly, and fuel pump replacement. Comprehensive details on PVT system maintenance, including drive and driven clutch service, belt inspection, and shift weight specifications are provided.

This manual documents torque specifications for critical engine components to ensure proper thread engagement security.

FAQ

Check the **standard** engine oil capacity. keyboard_arrow_down

2 U.S. Quarts (1.9 L) is the standard engine oil capacity for the EH50PL model.

What does the **necessary** engine idle speed? keyboard_arrow_down

1200 ± 200 RPM is the necessary engine idle speed for this model.

Reference the **recommended** spark plug gap. keyboard_arrow_down

.036" (0.914 mm) is the recommended spark plug gap for the RANGER 500 EFI.

Customer Reviews

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Reviews (4)

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New
The troubleshooting guides are particularly helpful. This manual has saved me a lot of time and effort!
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Rated 4 out of 5 stars
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New
This service manual is incredibly detailed, making repairs a breeze. Highly recommend for anyone working on a Polaris Ranger.
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Rated 4 out of 5 stars