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2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 1
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 2
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 3
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 4
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 5
2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual Preview image 6

2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV repair manual

Models covered in this manual:

  • 2012 Polaris Sportsman Touring 500 H.O.
  • 2012 Polaris Sportsman Touring 500 H.O.International
  • 2012 Polaris Sportsman 400 H.O.
  • 2012 Polaris Sportsman 500 H.O.
  • 2012 Polaris Sportsman Forest 500 International
  • 2012 Polaris Sportsman Forest Tractor 500 EFI International

File specifications

File size: 20.90 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.43 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

GENERAL INFORMATION:

  • Model Number Information: Pages 1-2
  • Vehicle Specifications: Pages 1-3
  • MISC Numbers and Charts: Pages 1-4 to 1-12
    • Command Buttons
    • Standard Torque Specifications
    • Control Cables

1. Maintenance:

  • General Maintenance: Pages 2-1 to 2-4

2. Engine:

  • Engine Assembly: Pages 3-1 to 3-5
  • Cooling System: Pages 3-6 to 3-8
  • Lubrication System: Pages 3-9 to 3-10

3. Fuel Systems:

  • Fuel System Components: Pages 4-1 to 4-3
  • Carburetor and Injectors: Pages 4-4 to 4-5

4. Body and Suspension:

  • Frame: Pages 5-1 to 5-2
  • Suspension: Pages 5-3 to 5-5

5. Clutch:

  • Clutch Components: Pages 6-1 to 6-2
  • Adjustment and Replacement: Pages 6-3 to 6-4

6. Final Drive:

  • Drivetrain: Pages 7-1 to 7-2
  • Final Drive Assembly: Pages 7-3 to 7-5

7. Transmission:

  • Gearbox: Pages 8-1 to 8-2
  • Transmission Components: Pages 8-3 to 8-4

8. Brakes:

  • Brake Components: Pages 9-1 to 9-2
  • Brake Maintenance: Pages 9-3 to 9-4

9. Electrical:

  • Wiring Diagrams: Pages 10-1 to 10-2
  • Electrical Components: Pages 10-3 to 10-5

10. Conclusion:

  • Glossary of Terms: Page IND
  • Conversion Factors: Page IND2

This repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed instructions and procedures for maintenance, repair, and troubleshooting of the 2012 Polaris Sportsman Touring 400 H.O,500 H.O, Touring 500 H.O ATV. It includes comprehensive diagrams, illustrations, and specifications to ensure proper servicing of the ATV.

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