Polaris Sportsman 400 H.O. & 500 Series (2012-2013) – Comprehensive Service & Repair Guide for All Standard, Touring, Forest & EFI Models
Manual Preview
Sample pages from the Polaris Sportsman 400 H.O. & 500 Series (2012-2013) – Comprehensive Service & Repair Guide for All Standard, Touring, Forest & EFI Models manual
Purchase & Download
Models Covered & Key Technical Specifications
- Sportsman 400 H.O. (2012-2013)
- Sportsman 400 H.O. South Edition (2013)
- Sportsman 500 H.O. (2012-2013)
- Sportsman Touring 500 H.O. (2012-2013)
- Sportsman Forest 500 Int'l (2012-2013)
- Sportsman Forest Tractor 500 EFI Int'l (2012-2013)
Professional Workshop Service Manual & Technical Specifications
The Definitive Polaris Sportsman Manual (2012-2013) – Service and Repair for All 400 & 500 Series
Stop guessing and start repairing. This is the complete, factory-authorized service and repair guide, specifically for the comprehensive Polaris Sportsman 400 and 500 product line from model years 2012-2013. Whether you own the nimble 400 H.O., the versatile 500 H.O., or the specialized Forest and EFI Tractor variants, this manual is the single source of truth for professional-grade maintenance.
Models Covered by This Manual
This guide provides dedicated, detailed procedures for the following 2012-2013 Polaris ATVs, ensuring you have the right information for your specific machine:
- Sportsman 400 H.O. / 400 H.O. South Edition
- Sportsman 500 H.O. (Standard Model)
- Sportsman Touring 500 H.O. (Two-Up Model)
- Sportsman Forest 500 Int'l
- Sportsman Forest Tractor 500 EFI Int'l (The critical EFI system is fully detailed)
Unmatched Depth and Clarity
Far beyond basic parts lists, this manual provides the step-by-step clarity required to handle everything from routine filter changes to full engine overhaul. It is formatted to be easily readable on mobile devices and includes:
Core Systems Covered in Detail
- Engine Service (455cc & 498cc): Complete teardown, inspection, and reassembly procedures. Includes critical Torque Specifications for every key fastener to maintain factory reliability.
- Drivetrain and Suspension: Service procedures for the transmission, AWD system, steering components, and suspension geometry—essential for smooth handling and off-road performance.
- Electrical System Diagnostics: Full wiring diagrams, troubleshooting charts, and test procedures for the charging system, ignition, lighting, and all sensors, including the complex EFI system.
- Fuel Management: Comprehensive guidance on the fuel system, including carburetor adjustments (for non-EFI models) and troubleshooting the electronic fuel injection (EFI) on the Tractor model.
Maximum Value for the DIY Mechanic
- Preventative Maintenance: Detailed, scheduled maintenance charts guide you through the proper service intervals to maximize the lifespan and resale value of your ATV.
- Troubleshooting Section: A massive reference section that helps you quickly isolate and solve common issues like rough idling, starting problems, excessive vibration, and electrical faults—saving you time and money.
- Illustrative Exploded Views: High-quality diagrams provide a visual guide to every assembly, ensuring components are reinstalled correctly and reducing the risk of error.
Invest in the longevity of your Polaris Sportsman. This manual is the equivalent of having a factory-trained technician looking over your shoulder. Get the definitive technical reference today and keep your 400 or 500 Series ATV operating at peak performance.
FAQ
Customer Reviews
Read what our customers say about this Polaris ATV manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (1)