HP DesignJet 4000 / 4020 Service Manual

This service manual provides essential information for servicing your HP DesignJet 4000 and 4020 large format printers. Includes troubleshooting and calibration procedures. PN C4077-90960

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Document Details

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Document Number / Seller:
25540 / Peter Rogers
File Size:
18.54 MB
File Type:
ZIP
Language:
English
Pages:
356
Printable:
Yes
Category:
Printer
Last updated / verified
Sep 2, 2025

Models Covered & Key Technical Specifications

HP DesignJet 4000, 4020 (C4077-90960) - 2005-2011

Documents service procedures for HP DesignJet 4000 and 4020 printers. Includes troubleshooting and calibration procedures.

  • Factory Gap Specs: 10 mm establishes the necessary clearance for media loading Sequences.
  • Certified Assembly Gap: For proper function, 25 mm is configured at Baseline.
  • Engineered Amperage Specs: 2.5A represents the standard electrical consumption Requirements.
  • Verified Feed Speed: The formatter board requires 12.5 ips for standard operation Threshold.
  • Designated DPI Rating: Maximum throughput reaches 600 dpi Parameters.
  • Integral Displacement Data: The printhead assembly indicates the ink delivery Configuration.

Professional Workshop Service Manual & Technical Specifications

HP DesignJet 4000, 4020 large-format printer service guide Library-Master

Documentation-Type: Service Manual // Engineering-Base: HP DesignJet Printer Logic // Component-Focus: Printer Hardware and Diagnostics.

Metric Parameters Calibration-Data
Scan Axis Test 4-7 4-7
Service Station Calibration 5-8 5-8
Printhead Alignment 5-18 5-18
Media Drive Test 4-12 4-12
Line Sensor Calibration 5-16 5-16

Documentation sections include Troubleshooting, System Error Codes, Ink Supplies, Service Tests, Print Quality, and Parts Diagrams. Precisely mandating comprehensive coverage of printer systems and essential maintenance procedures.

Wiring diagrams are provided for system diagnostics and component testing.

Fuel system procedures are documented for ink delivery and priming operations.

Adjustment procedures are detailed for printhead alignment and calibrations.

Timing procedures are documented for media advance and scan axis synchronization.

Technical notes are provided for environmental conditions affecting print quality.

This manual documents torque specifications for the carriage assembly to ensure proper rotational loosening prevention.

FAQ

Calculate the **precise** pressure specifications for ink delivery? keyboard_arrow_down

10 ml/min is the specified pressure for ink delivery to ensure optimal flow and prevent air bubbles.

What values for **proper** assembly sequence in the carriage? keyboard_arrow_down

25 mm is the minimum clearance required for the carriage assembly to ensure smooth movement and prevent binding.

Assess the **standard** service interval parameters for printheads? keyboard_arrow_down

300,000 pages is the standard service interval for printheads before replacement is typically recommended.

What components are **necessary** for system architecture diagnostics? keyboard_arrow_down

The main PCA (formatter), printheads, ink delivery system, and media drive components are necessary for system architecture diagnostics.

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