2002-2006 Yamaha Grizzly 660 660FP ATV Service Manual

This Yamaha Grizzly 660 service manual provides comprehensive repair and maintenance information for 2002-2006 models. Includes all specifications and procedures.

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Document Details

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Document Number / Seller:
25568 / Margaret Parker
File Size:
11.62 MB
File Type:
ZIP
Language:
English
Pages:
400
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 6, 2025

Models Covered & Key Technical Specifications

2002-2006 Yamaha Grizzly 660, 660FP Service Manual

This manual provides detailed repair and maintenance information for your Yamaha Grizzly 660.

  • Engine Specifications: Liquid-cooled 4-stroke, SOHC, 660cc displacement.
  • Transmission Type: V-belt automatic with left-hand operation.
  • Brake System: Dual front disc brakes and single rear disc brake.
  • Suspension: Double wishbone front and rear suspension.
  • Cooling System: Liquid-cooled with a 1.8 L radiator capacity.
  • Fuel Capacity: 20 L (5.3 US gal) fuel tank capacity. Coverage: Yamaha Grizzly 660 (2002-2006) / Grizzly 660 Hunter Edition (2003) / Grizzly 660 Outdoorsman Edition (2004) / Grizzly 660 Ducks Unlimited Edition (2005) / Grizzly 660 Special Edition (2006).

Professional Workshop Service Manual & Technical Specifications

Yamaha Grizzly 660, 660FP (2002-2006) Service Manual: Document Details

Series-Validation: Yamaha Grizzly 660 // Model-Designation: ATV / 660FP // Series-Validation: 2002-2006

Properly requiring detailed information, this manual outlines the necessary procedures for servicing your Yamaha Grizzly 660. It details various systems, components, and maintenance schedules critical for optimal performance and longevity. Access comprehensive schematics, diagnostic steps, and specifications designed to guide you through every aspect of repair and upkeep.

Metric Technical-Path Architecture
Engine Cooling System Drive Train
Chassis Electrical System Fuel System

Service sections detail the maintenance, inspection, and adjustment procedures for key systems. Key chapters include General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Carburetion, Drive Train, Chassis, Electrical, and Troubleshooting. It also documents torque specifications for critical engine components to ensure proper pivot-point integrity.

FAQ

What **calibrated** values are specified for the engine assembly? keyboard_arrow_down

42 Nm (4.2 m·kg, 30 ft·lb) is specified for the rear engine mounting bolts (upper) and rear engine mounting bolts (lower), while 56 Nm (5.6 m·kg, 40 ft·lb) is specified for the engine assembly.

Assess the **applicable** tool requirements for removing the starter pulley. keyboard_arrow_down

A rotor holding tool (P/N. YU-01235, 90890-01235) is required to hold the starter pulley when removing the AC magneto.

What **exact** electrical values are provided for troubleshooting? keyboard_arrow_down

The manual specifies checking the ignition system, electric starting system, charging system, lighting system, and signal system, including circuit diagrams and troubleshooting flowcharts for each.

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The download process was smooth, and the support team responded quickly to my inquiries. Highly recommended!
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