2011-2013 Polaris Ranger Diesel / Crew Service Manual
This comprehensive service manual provides detailed repair and maintenance procedures for 2011-2013 Polaris Ranger Diesel and Ranger Diesel Crew UTVs. Includes procedures for engine, transmission, drivetrain, and chassis systems. Part # 9924084.
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Models Covered & Key Technical Specifications
2011-2013 Polaris Ranger Diesel / Crew Service Manual Covers RANGER DIESEL (2011-2013) and RANGER DIESEL CREW (2012-2013) | Detailed Repair & Maintenance Package.
- Nominal Play Limits: 1/8" to 1/4" (0.3 to 0.6 cm) toe out establishes the vehicle alignment tolerance.
- Principal Electrical Specs: 12 Vdc powers the fuel pump, ensuring system operation.
- Rated Coolant Capacity: 6.2 qts. (5.9 L) for Ranger Diesel and 6.64 qts. (6.28 L) for Ranger Diesel Crew.
- Technical Torque Specifications: Standard bolt torque values are provided for a wide range of fasteners.
- Standard Lubricant Requirements: Synthetic AGL Plus and ATV Angle Drive Fluid are specified for gearcases.
- Defined Drive Belt: Specified for proper engagement and operation of the PVT system.
Professional Workshop Service Manual & Technical Specifications
2011-2013 Polaris Ranger Diesel / Crew Service Manual: Polaris Ranger Diesel Service Guide: Ranger Diesel & Ranger Diesel Crew (2011–2013) Resource-Library
Application-Range: All Ranger Diesel Models // Coverage-Scope: Complete Vehicle Systems Logic // Application-Range: Drivetrain, Engine, Chassis
| Specification | Baseline | Calibration-Data |
|---|---|---|
| Front Frame to Rear Frame Support Fasteners (CREW) | 39 ft-lbs (53 Nm) | 39 ft-lbs (53 Nm) |
| Drive Clutch Spider Torque | 265 ft-lbs (360 Nm) | 265 ft-lbs (360 Nm) |
| Rear Wheel Hub Castle Nut | 110 ft-lbs (150 Nm) | 110 ft-lbs (150 Nm) |
| Engine Oil Capacity | 1.8 U.S. Quarts (1.7 L) | 1.8 U.S. Quarts (1.7 L) |
| Transmission Fluid Capacity | 32 oz. (946 ml) | 32 oz. (946 ml) |
| Front Gearcase Fluid Capacity | 6.75 oz. (200 ml) | 6.75 oz. (200 ml) |
Service procedures are grouped by system for clarity and ease of navigation. This manual details what systems and components the document covers, including critical specifications and procedures for engine, transmission, drivetrain, and chassis maintenance. Safely requiring torque specifications for all fasteners ensures proper assembly and alignment. Diagnostic troubleshooting charts assist in identifying and resolving common issues.
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