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Polaris Sportsman 400/500 ATV Service Manual (1996-On)

Models covered in this manual:

  • Polaris Sportsman 400 (1996-on)
  • Polaris Sportsman 500 (1996-on)

File specifications

File size: 71.68 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.47 Minutes
$18.99 (incl. VAT) - Instant Download

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Product Information

Polaris Sportsman 400/500 ATV Service Manual (1996-On)

Keep your Polaris Sportsman 400 and 500 ATVs running smoothly with this comprehensive service manual. Covering models from 1996 to the present, this essential guide provides all the need-to-know information for maintenance, troubleshooting, and repair. Whether you're a seasoned mechanic or a novice enthusiast, this manual will help you navigate each aspect of your ATV with confidence.

What's Inside

This manual is meticulously organized into chapters that make it easy to find the information you need. Here’s a sneak peek of what you can expect:

  • General Information: Manual organization, safety guidelines, and tools required.
  • Troubleshooting: Step-by-step methods for diagnosing issues, including engine performance, lubrication, and electrical problems.
  • Lubrication, Maintenance, and Tune-Up: Detailed instructions for oil changes, fluid checks, and periodic maintenance tasks to ensure your ATV performs at its best.
  • Engine Sections: Comprehensive coverage on engine servicing, including oil pump priming and pressure tests.
  • Transmission and Drive System: Tips for checking transmission fluid levels, servicing clutches, and addressing gear shifting issues.
  • Electrical Systems: In-depth guidance on electrical troubleshooting and testing procedures.
  • Complete Specs and Capacities: A handy reference for all model specifications, capacity data, and torque settings.

This manual also includes valuable tips for winterizing your ATV, ensuring its longevity through various operating conditions. Whether you need to fix a simple issue or perform a complete overhaul, this manual will supply you with clear and concise instructions to get the job done right.

Key Features:

  • Hundreds of clear illustrations and photographs for easier understanding.
  • Thorough troubleshooting guides for quick problem resolution.
  • Maintenance schedules and part numbers for easy reference.

Keep your Polaris Sportsman in top shape—get your digital manual today!

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