Engine Applications for Volvo Penta Sterndrive Repair Manual (GM, Ford, Volvo) 1968–1991
Product Gallery
Sample pages from the Engine Applications for Volvo Penta Sterndrive Repair Manual (GM, Ford, Volvo) 1968–1991 manual
Purchase Information
1968–1991 Volvo Penta Sterndrive Engine Service Manual (GM, Ford, Volvo) - Technical Specifications
- Document Number / Seller:
- 25622 / Amanda Thompson
- File Size:
- 39.09 MB
- File Type:
- ZIP
- Language:
- English (some of our manuals are multi-language)
- Printable:
- Yes
- Estimated Download Time:
- 0.8 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Inboard Engine (Sterndrive)
- Brand:
- Volvo
- Reviewed and Approved:
- Apr 15, 2025
Volvo Models and Parts Covered in this Inboard Engine (Sterndrive) Manual
Volvo Penta Sterndrive
General Motors, 3.8 L (229) V6 General Motors, 4.3 L (262) V6 General Motors, 5.0 L (305) V8 General Motors, 5.0 L (307) V8 General Motors, 5.7 L (350) V8 General Motors, 7.4 L (454) V8 General Motors, 8.2 L (502) V8 General Motors, 430/4.3 L (262) V6 General Motors, 431/4.3 L (262) V6 General Motors, 740/7.4 L (454) V8 General Motors, AQ175/3.8 L (229) V6 General Motors, AQ200/5.0 L V8 General Motors, AQ205/4.3 L (262) V6 General Motors, AQ211/5.0 L (305) V8 General Motors, AQ225/5.0 L V8 General Motors, AQ231/5.0 L (305) V8 General Motors, AQ255/5.7 L (350) V8 General Motors, AQ260/5.7 L (350) V8 General Motors, AQ271/5.7 L (350) V8 General Motors, AQ280/5.7 L (350) V8 General Motors, AQ290/5.7 L (350) V8 General Motors, AQ311/5.7 L (350) V8 Ford, 5.0 L (302) V8 Ford, 5.8 L (351) V8 Ford, 7.5 L (460) V8 Ford, AQ200/5.0 L (302) V8 Ford, AQ240/5.8 L (351) V8 Volvo, 2.0 L (121) 4 cyl Volvo, 2.1 L (130) 4 cyl Volvo, 2.3 L (141) 4 cyl Volvo, 2.5 L (153) 4 cyl Volvo, 3.0 L (182) 6 cyl Volvo, AQ105/2.0 L (121) 4 cyl Volvo, AQ115/2.0 L (121) 4 cyl Volvo, AQ120/2.1 L (130) 4 cyl Volvo, AQ125A/2.1 L (130) 4 cyl Volvo, AQ125B/2.3 L (141) 4 cyl Volvo, AQ130/2.0 L (121) 4 cyl Volvo, AQ131/2.3 L (141) 4 cyl Volvo, AQ140/2.1 L (130) 4 cyl Volvo, AQ145/2.3 L (141) 4 cyl Volvo, AQ151/2.5 L (152) 4 cyl Volvo, AQ165/3.0 L (182) 6 cyl Volvo, AQ170/3.0 L (182) 6 cyl Volvo, AQ171/2.5 L (152) 4 cyl
Complete Manual Information
Essential Service Manual for Volvo Penta Sterndrive Engines (1968-1991)
The Definitive Guide for Inboard Engine Repair and Maintenance
Navigate the complexities of your classic boat's propulsion system with this comprehensive service and repair manual. Specifically covering the iconic range of Volvo Penta Sterndrive engines and components utilized between 1968 and 1991, this resource is indispensable for DIY mechanics, restorers, and service professionals.
This manual provides detailed, step-by-step procedures for the vast lineup of engines produced by Volvo (AQ Series), General Motors (GM), and Ford, all mated to the robust Volvo Penta drives of the era (including the popular 250, 270, 280, and 290 series).
Extensive Engine Model Coverage
Stop guessing and start repairing. This guide offers focused coverage on your specific engine application, including:
- Volvo Inline Four-Cylinder Engines: Complete service instructions for the AQ105, 115, 130 Series (121 CID) (In-Line Pushrod) and the AQ120, 125, 131, 140, 145, 151 Series (130/141 CID) (Single OHC) models.
- High-Performance Volvo Inline Six-Cylinder Engines: Detailed repair information for the AQ165, 170 Series (182 CID) (In-Line Pushrod) and the powerful AQ171 Series (152 CID) (Double OHC).
- General Motors (GM) V-Series: Comprehensive teardown and reassembly procedures for popular GM-based sterndrive packages:
- V6 Engines: AQ175, 205 Series / Model 431 (229/262 CID).
- V8 Engines: The entire range of V8s including AQ200, 211, 225, 231, 240, 255, 260, 271, 280, 290, 311, 740 Series (305-454 CID).
- Ford V8 Applications: Specific maintenance and overhaul details for the Ford-based AQ190, 240 Series (302/351 CID).
Key Sections to Master Your Boat's Systems
This manual goes beyond simple oil changes, offering expert guidance on every major system:
| Section Focus | Critical Tasks Covered |
|---|---|
| Engine Overhaul | Full service on Cylinder Heads, Crankshafts, Timing Chains, Piston & Rod Service, and Oil Pump repair. |
| Stern Drive | Complete disassembly and service for the Transmission, Lower Unit, Propeller Shaft Housing, and Tilt/Trim systems. |
| Fuel Systems | Detailed instructions for Fuel Pump Service, Carburetors, and Fuel Injection troubleshooting. |
| Ignition & Electrical | System descriptions, servicing, and troubleshooting for the Charging and Cranking Systems. |
| Tuning & Maintenance | Performance tuning tips, detailed in-season and off-season storage procedures, and mechanical tasks. |
Why This Manual is Essential
- Model Specificity: Focuses solely on the engines and drives used during this critical 1968-1991 era, ensuring high relevance and accuracy.
- Safety First: Includes dedicated chapters on Safety Precautions, Fire Extinguishers, Fuel Systems, and Boating Accident Reports.
- Corrosion Control: Learn proper techniques for Cleaning, Waxing, Polishing, and Controlling Corrosion—vital for saltwater and freshwater operation.
- Mobile-Ready Format: The clearly outlined structure and detailed indexing ensure you can quickly find the exact information you need, whether on the dock or in the garage.
Invest in the knowledge needed to keep your classic Volvo Penta-powered vessel running reliably for years to come.
Download Instructions for Volvo Inboard Engine (Sterndrive) Manual
Frequently Asked Questions - Volvo Inboard Engine (Sterndrive) Manual
What does this Volvo manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Engine Applications for Volvo Penta Sterndrive Repair Manual (GM, Ford, Volvo) 1968–1991. It includes information for the following models: **Volvo Penta Sterndrive** General Motors, 3.8 L (229) V6 General Motors, 4.3 L (262) V6 General Motors, 5.0 L (305) V8 General Motors, 5.0 L (307) V8 General Motors, 5.7 L (350) V8 General Motors, 7.4 L (454) V8 General Motors, 8.2 L (502) V8 General Motors, 430/4.3 L (262) V6 General Motors, 431/4.3 L (262) V6 General Motors, 740/7.4 L (454) V8 General Motors, AQ175/3.8 L (229) V6 General Motors, AQ200/5.0 L V8 General Motors, AQ205/4.3 L (262) V6 General Motors, AQ211/5.0 L (305) V8 General Motors, AQ225/5.0 L V8 General Motors, AQ231/5.0 L (305) V8 General Motors, AQ255/5.7 L (350) V8 General Motors, AQ260/5.7 L (350) V8 General Motors, AQ271/5.7 L (350) V8 General Motors, AQ280/5.7 L (350) V8 General Motors, AQ290/5.7 L (350) V8 General Motors, AQ311/5.7 L (350) V8 Ford, 5.0 L (302) V8 Ford, 5.8 L (351) V8 Ford, 7.5 L (460) V8 Ford, AQ200/5.0 L (302) V8 Ford, AQ240/5.8 L (351) V8 Volvo, 2.0 L (121) 4 cyl Volvo, 2.1 L (130) 4 cyl Volvo, 2.3 L (141) 4 cyl Volvo, 2.5 L (153) 4 cyl Volvo, 3.0 L (182) 6 cyl Volvo, AQ105/2.0 L (121) 4 cyl Volvo, AQ115/2.0 L (121) 4 cyl Volvo, AQ120/2.1 L (130) 4 cyl Volvo, AQ125A/2.1 L (130) 4 cyl Volvo, AQ125B/2.3 L (141) 4 cyl Volvo, AQ130/2.0 L (121) 4 cyl Volvo, AQ131/2.3 L (141) 4 cyl Volvo, AQ140/2.1 L (130) 4 cyl Volvo, AQ145/2.3 L (141) 4 cyl Volvo, AQ151/2.5 L (152) 4 cyl Volvo, AQ165/3.0 L (182) 6 cyl Volvo, AQ170/3.0 L (182) 6 cyl Volvo, AQ171/2.5 L (152) 4 cyl.
Is this manual suitable for beginners?
Yes, this Volvo manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Inboard Engine (Sterndrive) maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (39.09 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Volvo Inboard Engine (Sterndrive) manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Volvo Inboard Engine (Sterndrive) manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (5)