1988-1994 Komatsu WA300-1, WA320-1 Wheel Loader Shop Manual

Technical reference for WA300-1 and WA320-1 wheel loaders, covering structure, function, testing, adjusting, and disassembly. Includes essential procedures and diagrams. PN 05-88(03)05251

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Komatsu 1988-1994 Komatsu WA300-1, WA320-1 Wheel Loader Shop Manual manual page preview - page 1 of 841

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: WA300-1, WA320-1
Sub-models / Variants: Wheel Loader
Build Years: 1988–1994
Serial Numbers: 10001 and up
Technical Data:

  • Engine: Komatsu S6D105-1, 6-cylinder, direct-injection with turbocharger
  • Engine Displacement: 6,494 cc
  • Power Output: 143 HP at 2,300 RPM
  • Transmission: Full power shift, counter shaft type
  • Bucket Capacity: 2.3 m³
  • Machine Operating Weight: 12,180 kg
  • Overall Length: 7,045 mm
  • Standard Tightening Torque (M14 bolt): 177 ± 9.8 Nm
  • Fuel Tank Capacity: 200 liters
Technical Specifications
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Document Number / Seller:
25663 / Mary Robinson
File Size:
90.93 MB
File Type:
PDF
Language:
English
Pages:
841
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Dec 29, 2025

Komatsu Manual Features & Content Preview

Technical Scope for the 1988–1994 Komatsu WA300-1 and WA320-1

  • Built for owners and workshops servicing the 1988–1994 Komatsu WA300-1 and WA320-1 heavy-duty wheel loaders
  • Official Komatsu shop manual, publication number 419 WA (includes revision marks for historical reference)
  • Features 841 pages of structural diagrams, testing specifications, and assembly procedures
  • Cross-reference documentation for Serial No. 10001 and up
  • File link appears in your order confirmation straight away
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • This 1988 first edition contains the definitive factory-authorized specifications for the S6D105-1 engine integration

Structural and Mechanical Documentation

The 1988–1994 Komatsu WA300-1 shop manual provides comprehensive technical data across major vehicle systems. Key chapters document the internal structure and function of the engine, power train, steering, brake system, work equipment, and electric/electronic modules. The text offers detailed insights into component assembly, testing criteria, and system diagnostics for heavy machinery maintenance, facilitating a precise understanding of the mechanical hierarchy within the WA300-1 and WA320-1 chassis.

Specification and Calibration Data

This 1988–1994 Komatsu WA300-1 publication contains extensive performance benchmarks for the engine and hydraulic units. The cylinder head bolt torque is specified at 18 kgm (176.5–181.4 Nm) in the assembly data. Intake valve clearance is listed at 0.25 mm in the cylinder head specification table. Engine coolant system capacity is documented at 38 liters for these units. This publication includes specialized testing procedures for hydraulic pressure, fuel injection timing, and electrical wire coding, ensuring adherence to factory standards. Reference how factory workshop documentation is structured to streamline your internal maintenance workflows.

Note: This document provides technical specifications and procedures for reference only — always consult a certified technician before performing service on this heavy equipment.

An official 841-page Komatsu OEM shop manual covering the 1988–1994 WA300-1 and WA320-1 wheel loaders, documenting complete engine, powertrain, hydraulic, and electrical specifications for the 10001-series and up production units.

Manual FAQ, Purchase & Download Details

Are system chapters for the engine, power train, steering, and braking components included in this document? keyboard_arrow_down

Shop manual contains detailed sections for the WA300-1 and WA320-1 loaders, covering structure and function, testing and adjusting, and disassembly and assembly for major systems. Each main system group, including electrical and work equipment, is organized into dedicated chapters for reference.

Does the manual contain tables for maintenance standards, clearances, and tolerances? keyboard_arrow_down

Maintenance standard sections include specification tables that list standard dimensions, tolerance ranges, and allowable clearance limits for various components.

Can I view component breakdown diagrams or exploded views for the internal systems? keyboard_arrow_down

Document includes technical illustrations and diagrams that show the internal assembly and relationship between parts. These visual aids serve as reference material for identifying component structure and arrangement.

Is there a reference section for bolt torque specifications? keyboard_arrow_down

Yes, the manual contains guidelines and torque reference data for critical fasteners used throughout the machine structure.

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