Komatsu WA320-3 Avance Wheel Loader Shop Manual

Shop manual for WA320-3 and its Avance variants, covering all operational and maintenance procedures. This technical reference, PN 00-1, details component diagnostics and systems.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu WA320-3
Sub-models / Variants: Avance, Standard
Build Years: 2003–2006
Serial Numbers: 50001 and up
Technical Data:

  • Engine: Komatsu S6D108, 6-cylinder, water-cooled, direct injection, turbocharger
  • Displacement: 7.15 L
  • Flywheel Horsepower: 121 kW (163 HP) at 2,380 rpm
  • Maximum Torque: 647 Nm (66 kgm) at 1,600 rpm
  • Travel Speeds (Forward/Reverse): 7.5 to 35.0 km/h
  • Hydraulic System Pressure: 20.59 MPa (210 kg/cm2)
  • Turning Radius: 5,160 mm (center) to 6,080 mm (outer)
  • Fuel Tank Capacity: 221 liters
Technical Specifications
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Document Number / Seller:
27240 / Donald Hernandez
File Size:
70.24 MB
File Type:
ZIP
Language:
English
Pages:
800+
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Apr 18, 2025

Komatsu Manual Features & Content Preview

Komatsu WA320-3 Avance Wheel Loader Service Documentation

  • Covers the 2003–2006 Komatsu WA320-3 Avance wheel loader, including 50001 and up serial number range configuration details.
  • Official Komatsu publication S/N U41903, 1997 print date, providing technical structure and operational logic for the Avance series.
  • Contains 47 detailed hydraulic system, power train, transmission, and differential schematics, alongside 15 comprehensive torque specification tables.
  • Accessible from your device as soon as the order is placed.
  • OCR text layer lets you jump to a torque spec by keyword.
  • Stored against your account so you can retrieve it after a hard-drive loss.
  • This 800-page shop manual provides the primary factory data used for technical assessment of the S6D108 engine drivetrain and articulated steering systems.

Technical Walkthrough and Component Data

This manual provides detailed documentation for the maintenance and structural analysis of the Komatsu WA320-3 Avance platform. The content covers the power train system, torque converter, transmission architecture, and differential operation for both earlier and later production serial numbers. Detailed descriptions of hydraulic control valves, including the transmission control valve, modulation valve, priority valve, and orbit-roll steering valve, are presented through exploded diagrams and operational flow descriptions. Technical chapters explain the transmission hydraulic circuit, gear shift logic, and the mechanics of the torque proportioning differential assembly.

System Identification and Reference Values

Specifications documented in this manual offer critical identification for service-floor assessment and maintenance. The Komatsu S6D108 engine assembly is identified as a 6-cylinder, 7.15 L water-cooled unit with turbocharging. Standard bolt torque values for the 102 series engine components are categorized by thread diameter, ranging from 10 Nm for 6 mm bolts to 77 Nm for 12 mm bolts. The transmission hydraulic circuit operates at a relief pressure of 20.59 MPa (210 kg/cm2). The fuel tank capacity for the WA320-3 is 221 liters. The steering orbit-roll valve and associated priority valve systems are described with specific attention to pressure regulation and flow distribution. Understanding how factory workshop documentation is structured assists technicians in locating relevant chapter information quickly. An official 800-page Komatsu OEM shop manual documenting the WA320-3 Avance wheel loader, covering engine, transmission, steering, and hydraulic specifications for the 50001 and up serial range.

Document Reference: SEBM006006 / U41903, 1997 Edition

Manual FAQ, Purchase & Download Details

Is there a reference section in the manual that lists standard tightening torque values for bolts and nuts? keyboard_arrow_down

Manual includes dedicated specification tables for standard tightening torques of bolts, nuts, hose nuts, and split flange bolts. These reference sections provide data categorized by thread diameter and width across flats.

Can I find unit conversion tables for volume and mass within the document? keyboard_arrow_down

Foreword contains comprehensive conversion tables for measurements such as liters to gallons and kilograms to pounds to assist with interpretation of technical data.

Does this manual arrive as an instant download, and is it compatible with multiple devices? keyboard_arrow_down

Product is provided in a standard PDF format that allows for instant download upon purchase. This digital version is accessible across most devices including tablets, laptops, and desktop computers. It provides permanent access to the complete service documentation for the listed model series.

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