Johnson Evinrude 1.5-40 hp outboards service manual, 1956-70

Product Information

Table of Contents

1. Safety

• Introduction
• Cleaning, Waxing, and Polishing
• Controlling Corrosion
• Propellers
• Fuel System
• Flotation
• Horsepower
• Instruments
• Operating Equipment
• Controls
• Steering
• Miscellaneous Equipment
• Boating Accident Reports
• Navigation

2. Tuning

• Introduction
• Remote Tune-Up Service
• Compression Check
• Ignition System
• Fuel System
• Synchronizing
• Timing - Remote
• Worn Parts Adjustments
• Remote Adjustments
• Shift Points
• Remote Parts - Harness
• Remote Shift Check
• Four Hour Test
• Propeller Testing

3. Powerhead

• Introduction
• Removal
• Cylinder Block
• Removal and Disassembling
• Cylinder Head
• Exhaust Cover
• Pistons and Connecting Rods
• Top Seal
• Bottom Seal
• Crankshaft
• Main Bearing Bolts
• Centering Pins
• Reassembling and Inspecting
• Flywheel Magneto
• Starting
• Recoil Starter

4. Fuel

• Introduction
• General Carburetion Information
• Fuel System Troubleshooting
• Carburetors (Type I and Type II)
• Type III Carburetor
• Assembling Carburetors to Powerhead
• Carburetor Service
• Fuel Pumps
• Fuel Line Service
• Late Model Fuel Tank Service

5. Ignition

• Introduction
• Spark Plug Evaluation
• Breaker Points
• Servicing Flywheel Magneto
• Reassembling and Inspecting
• Servicing Distributor

6. Electrical

• Introduction
• Batteries
• Battery Service
• Service Tools
• Gauges and Hours
• Service Operations
• Tachometer
• Choke Circuit
• Electric Starting
• Starter Drive Gear Service
• Starter Motor Service
• Presolite Starter Motor Service
• Starter Motor Installation

7. Accessories

• Introduction
• Shift Boxes
• Old-Style Double Lever
• New-Style Shift Lever
• Single Lever Control
• Electric Gear Boxes and Controls
• Lower Unit
• Propeller Installation
• Steering
• Throttle Control

8. Lower Units

• Introduction
• Gear Oil Changing
• Propeller Removal
• Lower Unit Installation
• Lower Unit Service

9. Hand Starters

• Introduction
• Type I Starter with Pinion Gear
• Type II Starter

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